4-9
EFUELFUEL INJECTION SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
21 Air filter case 1
22 Collar 4
23 Grommet 4
24 Bolt 2
25 Intake assembly 1
26 Bolt 2
27 Throttle cable 1
28 Nut 2
29 Accelerator position sensor 1
30 Nut 4
31 Bracket 2
Reverse the removal steps for installation.
17 N m (1.7 kgf m, 12 ft Ib)
5 × 75 mm
1.2 N m (0.12 kgf m, 0.9 ft Ib)
5 × 25 mm
1.5 N m (0.15 kgf m, 1.1 ft Ib)
8 × 35 mm
17 N m (1.7 kgf m, 12 ft Ib)2nd 18 N m (1.8 kgf m, 13 ft Ib) 1st 8.8 N m (0.88 kgf m, 6.4 ft Ib)
8 × 30 mm
2nd 39 N m (3.9 kgf m, 28 ft Ib) 1st 15 N m (1.5 kgf m, 11 ft Ib)
8 × 20 mm
LT
242
LT
242
LT
271
LT
572
LT
LT
572
LT
22 2320 19
2118 15 1316
14 1712
17
3
2
2
25
4
6
24
24
25 8
26
27
28
29
11 10
9
2.5 N m (0.25 kgf m, 1.8 ft Ib)
6.5 N m (0.65 kgf m, 4.7 ft Ib)
15 N m (1.5 kgf m, 11 ft Ib)
3031
30
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4-17
EFUEL
THROTTLE BODY ASSEMBLY AND INTAKE
MANIFOLD
Air filter case assembly installation
1. Install:
Air intake duct 1
Air intake hose 2
Air filter case cover
NOTE:
Align the projections a
on the air intake duct
and air intake hose with the projections b
on
the air filter case cover as shown in the illustra-
tion.
2. Adjust:
Throttle lever free play
Refer to “CONTROL SYSTEM” in Chap-
ter 3.
a
b a
b
2
1
Fuel pressure measurement
1. Disconnect:
Fuel hose
Refer to “Fuel hose disconnection”.
2. Install:
Fuel pressure gauge adapter 1
Fuel pressure gauge 2
NOTE:
To connect the fuel pressure gauge adapter,
follow the procedures for connecting a fuel
hose. (Refer to “Fuel hose connection”.)
3. Start the engine and arrow it to warm up
for several minutes.
4. Measure:
Fuel pressure
Out of specification →
Replace the fuel
pump module.
Fuel pressure gauge adapter:
YW-06842/90890-06842
Fuel pressure gauge:
YB-06766/90890-06786
Fuel pressure:
320–327 kPa
(3.2–3.3 kgf/cm
2, 46–47 psi)
2
1
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9-4
E
TRBL
ANLS
TROUBLE ANALYSIS
TROUBLE ANALYSIS
NOTE:
Before consulting the “TROUBLE ANALYSIS CHART,” check the following items.
1. Check that the battery is charged and that its specified gravity is within specification.
2. Check that there are no incorrect wiring connections.
3. Check that all wiring connections are properly secured and that they are not rusty.
4. Check that the engine shut-off cord (lanyard) is connect to the engine shut-off switch.
5. Check that fuel is reaching the fuel rail.
TROUBLE ANALYSIS CHART
Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
FUEL SYSTEM
Fuel tank 4
Fuel tank breather hose 4
Fuel hose 4
Fuel filter 4
Fuel pump 4
Fuel rail 4
Fuel injectors 4
Trolling speed 3
Air filter 3
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