fuse box YAMAHA VX110 2005 Service Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2005, Model line: VX110, Model: YAMAHA VX110 2005Pages: 347, PDF Size: 14.17 MB
Page 36 of 347
2-15
ESPECTIGHTENING TORQUES
Electrical
Fuse box Nut—2 17 1.7 12 7-2
Fuse box bracket Nut—4 15 1.5 11 7-2
ECM Bolt M6 4 4.0 0.4 2.9
572LT7-7
Bracket1st
Bolt M8 28.80.886.4
572LT7-7
2nd 18 1.8 13
Slant detection switchTapping
screwø6 2 3.90.392.8 7-2
Rectifier/regulator Bolt M8 2 4.0 0.4 2.9
572LT7-7
Brush assembly/spacer Nut—1 8.8 0.88 6.4 7-39
Starter motor rear cover Bolt M5 2 6.4 0.64 4.6 7-39
Remote control transmitter
coverTapping
screwø2 6 0.1 0.01 0.1 7-64 Part to tightenedPart
nameThread
sizeQ’tyTightening torque
RemarksRefer to
page
Nmkgfmftlb
GENERAL TORQUE
This chart specifies tightening torques for stan-
dard fasteners with a standard ISO thread
pitch. Tightening torque specifications for spe-
cial components or assemblies are provided in
applicable sections of this manual. To avoid
warpage, tighten multi-fastener assemblies in
a crisscross fashion and progressive stages
until the specified tightening torque is reached.
Unless otherwise specified, tightening torque
specifications require clean, dry threads.
Components should be at room temperature.Nut A
Bolt B
General torque
specifications
Nmkgfmftlb
8 mm M5 5.0 0.5 3.6
10 mm M6 8.0 0.8 5.8
12 mm M8 18 1.8 13
14 mm M10 36 3.6 26
17 mm M12 43 4.3 31
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Page 37 of 347
2-16
ESPECCABLE AND HOSE ROUTING
CABLE AND HOSE ROUTING
K
E2
1
3
4
5
6
7
8
90
D
C
A
B
Ê
ÈÉ
1
2
5
6
7
6
J
A
A
H
I
G
F
0
62 7
K-K
J-J
I-I
H-H
G-G
A-A
B-B
C-C
D-D
E-E
F-F
BB
CC
EE
FF
DD
II
II
GG
H
H
K
KJ
J
A
A
BB
1Fuel tank breather hose
2Steering cable
3Throttle cable
4Fuse box
5Starter motor lead
6Positive battery lead
7Negative battery lead
8Battery
9Cooling water outlet hose
0Shift cable (Deluxe model only)
ASpeed sensor leadBCooling water inlet hose
CFuel hose
DElectric fuel pump
EAccelerator position sensor
FAntenna lead (Deluxe model only)
GRemote control unit lead (Deluxe model only)
HBilge hose joint
ICooling water hose joint
JCooling water pilot outlet hose
KAccelerator position sensor lead
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Page 39 of 347
2-18
ESPECCABLE AND HOSE ROUTING
12
Ð
Ò
Ó
Õ
Î
ÍÌ
È
É
È
É
Ñ
Ô
3
4
5678
4
B
O
P
5
N
C
D
A09H-H
EFGH
I
P
G
G-G
A
BD
F C
E
JJ
M
C
F
I
I
E
DB
A
A
ÏÐ
H
H
G
G
JK
0
Q
L
Ê
Ë
1Multifunction meter
2Handlebar switch lead
3Buzzer
4Shift cable (Deluxe model only)
5Fuel hose
6Relay assembly
7Fuse box
8ECM
9Positive battery lead
0Flushing hose
ACooling water outlet hoseBBilge hose
CBattery breather hose
DBattery
ENegative battery lead
FStarter motor lead
GSpeed sensor lead
HSteering cable
IRemote control unit lead (Deluxe model only)
JFuel tank breather hose
KAntenna lead (Deluxe model only)
LVentilation hose
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Page 41 of 347
2-20
ESPECCABLE AND HOSE ROUTING
12
Ð
Ò
Ó
Õ
Î
ÍÌ
È
É
È
É
Ñ
Ô
3
4
5678
4
B
O
P
5
N
C
D
A09H-H
EFGH
I
P
G
G-G
A
BD
F C
E
JJ
M
C
F
I
I
E
DB
A
A
ÏÐ
H
H
G
G
JK
0
Q
L
Ê
Ë
ÏTo ventilation socket
ÐTo fuel tank
ÑPoint the arrow on the cover toward the fuel
tank.
ÒFasten the fuel hose with a plastic tie.
ÓTo fuse box
ÔFasten the wiring harness with a plastic tie at
the white tape.
ÕTo ECM
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Page 44 of 347
2-23
ESPECCABLE AND HOSE ROUTING
13
90A
C B
88
4567
2
E
D
F
È
É
Í
Ê
Ë
Ì A-A
AA
Î
1Oil separator breather hose (to air intake duct)
2Wiring harness
3Ignition coil lead #1
4Ignition coil lead #2
5Ignition coil lead #3
6Ignition coil lead #4
7Cam position sensor
8Ignition coil
9ECM
0Rectifier/regulator
AOil pressure switch couplerBThermoswitch (exhaust) coupler
CGround lead plate
DWiring harness
EThermoswitch (exhaust) lead
FOil pressure switch lead
ÈFasten the oil separator breather hose (to air
intake duct) at the paint mark with a holder.
É15–25 mm (0.59–0.98 in)
ÊTo fuse box
ËTo multifunction meter
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Page 100 of 347
5-1
EPOWRENGINE UNIT
ENGINE UNIT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ENGINE UNIT REMOVAL
Follow the left “Step” for removal.
Engine oil Drain.
Refer to “POWER UNIT” in Chapter 3.
Storage compartment panel Refer to “FRONT HOOD” in Chapter 8.
Battery negative and positive lead Refer to “FUSE BOX” in Chapter 7.
Fuel hose Refer to “FUEL INJECTION SYSTEM” in
Chapter 4.
Water lock and exhaust joint Refer to “EXHAUST SYSTEM” in Chapter 8.
1 Bolt/washer 2/2
2 Fuse box 1
14 10
10
2
113
3
4
11
15
12
8
7
9
6
5
2nd 18 N m (1.8 kgf m, 13 ft Ib) 1st 8.8 N m (0.88 kgf m, 6.4 ft Ib)
8 × 35 mm
6 × 25 mm
7.8 N m (0.78 kgf m, 5.6 ft Ib)
8 × 35 mm 17 N m (1.7 kgf m, 12 ft Ib)
17 N m (1.7 kgf m, 12 ft Ib)8 × 40 mm
17 N m (1.7 kgf m, 12 ft Ib)
10LT
242
LT
LT
572
LT
LT
271
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Page 225 of 347
E
–+ELEC
1
2
3
4
5
6
7
8
9
CHAPTER 7
ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS........................................................................ 7-1
FUSE BOX ....................................................................................................... 7-2
EXPLODED DIAGRAM ............................................................................. 7-2
REMOVAL AND INSTALLATION CHART ................................................ 7-2
ECM AND RECTIFIER/REGULATOR............................................................. 7-7
EXPLODED DIAGRAM ............................................................................. 7-7
REMOVAL AND INSTALLATION CHART ................................................ 7-7
ELECTRICAL ANALYSIS ............................................................................... 7-9
INSPECTION............................................................................................. 7-9
Digital tester ........................................................................................ 7-9
Low resistance measurement ........................................................... 7-10
Peak voltage measurement .............................................................. 7-10
Peak voltage adapter ........................................................................ 7-11
Test harness .................................................................................... 7-11
IGNITION SYSTEM ....................................................................................... 7-12
WIRING DIAGRAM ................................................................................. 7-12
IGNITION SPARK ................................................................................... 7-14
IGNITION SYSTEM PEAK VOLTAGE .................................................... 7-15
BATTERY ................................................................................................ 7-17
FUSE ....................................................................................................... 7-17
SPARK PLUGS ....................................................................................... 7-17
IGNITION COIL ....................................................................................... 7-18
ENGINE STOP SWITCH ......................................................................... 7-18
ENGINE TEMPERATURE SENSOR ...................................................... 7-19
SENSOR ASSEMBLY ............................................................................. 7-19
THERMOSWITCH (ENGINE).................................................................. 7-20
THERMOSWITCH (EXHAUST) .............................................................. 7-21
MAIN AND FUEL PUMP RELAY............................................................. 7-22
ELECTRONIC CONTROL THROTTLE VALVE RELAY ......................... 7-23
THROTTLE POSITION SENSOR ........................................................... 7-24
ACCELERATOR POSITION SENSOR ................................................... 7-26
CAM POSITION SENSOR ...................................................................... 7-29
SLANT DETECTION SWITCH ................................................................ 7-30
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Page 228 of 347
7-1
E
–+ELECELECTRICAL COMPONENTS
ELECTRICAL COMPONENTS
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
0
91
2
3
4
5
6
7
8
1Thermoswitch (engine)
2Fuse box
3Slant detection switch
4Starter motor
5Engine temperature sensor
6Spark plugs and ignition coils
7Cam position sensor
8Battery
9Speed sensor
0Sensor assembly (intake air
pressure and intake air tem-
perature)AOil pressure switch
BFuel injectors
CThermoswitch (exhaust)
DRectifier/regulator
EECM
FThrottle body assembly
GLighting coil and pickup coil
HEngine stop switch, engine
shut-off switch, and start
switch
ISteering sensor
JBuzzerKAccelerator position sensor
LElectric fuel pump
MFuel sender
NMultifunction meter
ORemote control unit (Deluxe
model only)
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Page 229 of 347
7-2
E
–+ELECFUSE BOX
FUSE BOX
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FUSE BOX REMOVAL
Follow the left “Step” for removal.
1 Nut/washer 2/2
2 Wiring harness 1
NOTE:
Disconnect all couplers.
3 Fuse box 1
4 Fuse box cap 1
5Gasket 1
6Fuse 10
7 Tapping screw 2
8 Washer 2
30
3 10
10
20 30
3 10
10
20
6 × 25 mm
6 × 20 mm
6 × 10 mm
6 × 8 mm
6 × 20 mm
AA
AA
3332 31
(VENT)
22
22 21
21 27
27
27
3029 28
24 23
13
1319 19 2625
173
4
5
6 2 1098 7
7
811
12
15
16
18
1420
1
1
17 N •
m (1.7 kgf • m, 12 ft • Ib)
15 N •
m (1.5 kgf • m, 11 ft • Ib)
36
35
35
34
35
17 N •
m (1.7 kgf • m, 12 ft • Ib)
31
6 × 20 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
Not reusable
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Page 230 of 347
7-3
E
–+ELECFUSE BOX
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9Bracket 1
10 Rubber mount 1
11 Main and fuel pump relay 1
12 Electronic control throttle valve
relay1
13 Tapping screw 2
14 Slant detection switch 1
15 Bolt 6
16 Fuse box cover 1
17 Nut 6
18 Gasket 1
19 Tapping screw 2
30
3 10
10
20 30
3 10
10
20
6 × 25 mm
6 × 20 mm
6 × 10 mm
6 × 8 mm
6 × 20 mm
AA
AA
3332 31
(VENT)
22
22 21
21 27
27
27
3029 28
24 23
13
1319 19 2625
173
4
5
6 2 1098 7
7
811
12
15
16
18
1420
1
1
17 N •
m (1.7 kgf • m, 12 ft • Ib)
15 N •
m (1.5 kgf • m, 11 ft • Ib)
36
35
35
34
35
17 N •
m (1.7 kgf • m, 12 ft • Ib)
31
6 × 20 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
Not reusable
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