light YAMAHA WOLVERINE 2016 Owners Manual

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-17
Storage compartments ...................... 4-18
Cup holders ........................................ 4-21
Cargo bed .......................................... 4-22
Adjusting the front shock absorber
assemblies ....................................... 4-23
Adjusting the rear shock absorber
assemblies ....................................... 4-28
Trailer hitch bracket and receiver....... 4-33
Auxiliary DC jack ................................ 4-34
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM

Coolant ................................................. 5-6
Final gear oil ......................................... 5-6
Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1 LEARNING TO OPERATE YOUR
VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-25
Axle boots ...........................................8-31
Spark plug inspection .........................8-32
Cleaning the air filter element .............8-34
Cleaning the air filter case/air duct check hose........................................8-38
V-belt case drain plug.........................8-39
Cleaning the spark arrester ................8-40
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Valve clearance .................................. 8-41
Brakes ................................................ 8-41
Checking the front and rear brake pads.................................................. 8-41
Checking the brake fluid level ............ 8-42
Brake fluid replacement ..................... 8-43
Checking the brake pedal .................. 8-43
Parking brake ..................................... 8-44
Brake light switch adjustment ............ 8-44
Cable inspection and lubrication........ 8-45
Brake pedal and accelerator pedal
lubrication ......................................... 8-45
Checking the stabilizer bushes .......... 8-46
Rear knuckle upper and lower pivot
lubrication (left and right) .................. 8-46
Steering shaft lubrication ................... 8-47
Wheel removal.................................... 8-47
Checking and tightening the bead lock .................................................. 8-48
Tire replacement ................................ 8-48
Wheel installation ............................... 8-49
Battery ................................................ 8-50
Jump-starting ..................................... 8-53 Fuse replacement ...............................8-54
Replacing a headlight bulb .................8-57
Headlight beam adjustment ...............8-59
Tail/brake light bulb replacement .......8-60
Troubleshooting ..................................8-60
Troubleshooting charts .......................8-62
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
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3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1
4
39
78
10
11
13
12
5
2
6
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Driver seat
5. Air filter
6. Shoulder bolster
7. Driver seat belt
8. Cargo bed
9. Tail/brake light
10.Rear shock absorber assembly
11.Spark plug
12.Storage compartment
13.DoorUBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM

3-2
3
EBU31190Right view
10
9
4
118
3
4
5,6
1
7
2
1. Spark arrester
2. Passenger seat belt
3. Engine oil dipstick
4. Storage compartment
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Passenger seat
10.Fuel tank cap
11.Oil filter cartridgeUBN57AE0.book Page 2 Tuesday, November 24, 2015 1:42 PM

3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
15
14
3
4
5,6
7
2
13
11
16
12
8
1
10
9
1. Light switch
2. On-Command drive knob
3. Steering wheel
4. Main switch
5. Helmet indicator light
6. Seat belt indicator light
7. Multi-function meter unit
8. Auxiliary DC jack 9. Passenger handhold
10.Glove compartment
11.Storage compartment
12.Drive select lever
13.Parking brake lever
14.Accelerator pedal
15.Brake pedal
16.Horn switchUBN57AE0.book Page 3 Tuesday, November 24, 2015 1:42 PM

4-1
4
EBU31213INSTRUMENT AND CONTROL FUNCTIONSEBU31220Main switchFunctions of the respective switch positions
are as follows:
EBU31230“” (on):
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to “ ” (on). EBU31240“ ” (off):
All electrical circuits are switched off. The key
can be removed.EBU31250“ ” (start):
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. “ ” (off)
3. “ ” (on)
4. “ ” (start)
1
2
3
4
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4-2
4
EBU31262Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light co mes on when the drive
select lever is in the “H” position.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
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4-3
4
EBU31290Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.EBU31300Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.EBU31310Parking brake indicator light “ ”
This indicator light comes on when the park-
ing brake is applied.EBU31320On-Command four-wheel-drive
indicator “ ”, On-Command differential
gear lock indicator “ ” and indicator light
“DIFF. LOCK”
The On-Command four-wheel-drive
indicator “ ” comes on when the On-Com-
mand drive knob “2WD/4WD/DIFF LOCK” is
set to the “4WD” position.The On-Command differential gear lock
indicator “ ” and the On-Command differen-
tial gear lock indicator light “DIFF. LOCK”
come on when the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to the “DIFF
LOCK” position.
TIP
Due to the synchronizing mechanism in the
differential gear case, the four-wheel-drive
indicator may not come on until the vehicle
starts moving.
 When the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to “DIFF
LOCK” or “4WD”, the indicator “ ” and the
indicator light “DIFF. LOCK” will flash until
the differential gear is completely locked or
unlocked. If the indicator and the indicator
light continue to flash, the differential is not
completely locked or unlocked. In this
case, start moving to allow time for the dif-
ferential to lock or unlock.
UBN57AE0.book Page 3 Tuesday, November 24, 2015 1:42 PM

4-4
4
EBU31330Coolant temperature warning light “ ”
If the coolant temperature reaches a specific
level, this light comes on to warn that the
coolant temperature is too hot. If the light
comes on during operation, stop the engine
as soon as it is safe to do so and allow the en-
gine to cool down for about 10 minutes. (See
page 8-63.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.NOTICEECB02040 The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification. 
After restarting, make sure that the
warning light is out. Continuous use
while this warning light is on may cause
damage to the engine.
EBU31340Engine trouble warning light “ ”
This warning light comes on or flashes if a
problem is detected in the electrical circuit
monitoring the engine. When this occurs,
have a Yamaha dealer check the self-diagno-
sis system. (See page 4-10 for an explanation
of the self-diagnosis device.)
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the electrical circuit.
UBN57AE0.book Page 4 Tuesday, November 24, 2015 1:42 PM