oil filter YAMAHA WOLVERINE 350 2009 Owners Manual

Operating the drive select lever and
driving in reverse ...................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ............................................ 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-17
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-22
SLIDING AND SKIDDING ......................... 7-22
WHAT TO DO IF... .................................... 7-23
WHAT TO DO... ........................................ 7-23
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ....................... 8-1Periodic maintenance chart for
the emission control system .....................8-3
General maintenance and lubrication
chart ..........................................................8-5
Removing and installing the panel ..............8-8
Checking the spark plug .............................8-8
Engine oil and oil filter cartridge ................8-10
Final gear oil .............................................8-14
Cleaning the air filter element ...................8-17
Cleaning the spark arrester ......................8-21
V-belt cooling duct check hose .................8-22
V-belt case drain plug ...............................8-22
Adjusting the carburetor ............................8-23
Adjusting the engine idling speed .............8-23
Adjusting the throttle cable free play .........8-24
Valve clearance ........................................8-25
Adjusting the drive select lever safety
system cable ...........................................8-25
Checking the front brake pads and rear
brake shoes ............................................8-25
Checking the brake fluid level ...................8-26
Changing the brake fluid ...........................8-27
Checking the front brake lever free play ...8-28
Adjusting the brake pedal and rear brake
lever free play and checking the brake
pedal position ..........................................8-28
Axle boots .................................................8-32
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly spring preload adjusting
ring
2. Fuel cock
3. Air filter case
4. Fuses
5. Storage compartment and tool kit
6. Seat lock lever
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil filler cap
9. Oil filter cartridge
10.V-belt cooling duct check hose
1. Spark arrester
2. Tail/brake light
3. Spark plug
4. Front shock absorber assembly spring preload adjusting
ring
5. Rear brake light switch
6. Brake pedal
7. V-belt case
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8-6
8
9*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
10*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
11*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
12*Steering shaftLubricate with lithium-soap-based grease.√√√
13*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
14*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
15*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
16 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
17Engine oil filter car-
tridgeReplace.√√√
18*Engine oil strainerClean.√√√
19 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
20*Moving parts and
cablesLubricate.√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
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8-10
8 To install the spark plug
1. Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.
2. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.3. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.
TIPIf a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque assoon as possible.
4. Install the spark plug cap.EBU23315Engine oil and oil filter cartridge The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level
1. Place the ATV on a level surface. Specified spark plug:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
1. Spark plug gap
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
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8-12
8 To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Start the engine, warm it up for several min-
utes, and then turn it off.
2. Place an oil pan under the engine to collect
the used oil.
3. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt to drain the oil
from the crankcase.
TIPSkip steps 4–6 if the oil filter cartridge is not beingreplaced.4. Remove the oil filter cartridge with an oil filter
wrench.1. Engine oil drain bolt
1. Oil filter cartridge
1. Oil filter wrench
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8-13
8
TIPAn oil filter wrench is available at a nearby Yamahadealer.
5. Apply a thin coat of engine oil to the O-ring of
the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
6. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.7. Install the engine oil drain bolt, and then tight-
en it to the specified torque.
8. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.1. O-ring
1. Torque wrenchTightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
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8-14
8
TIPBe sure to wipe off spilled oil on any parts after theengine and exhaust system have cooled down.NOTICEECB00300
In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
Make sure that no foreign material enters thecrankcase.9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
EBU23383Final gear oil The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad- Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)1.“CD” specification
2.“ENERGY CONSERVING II”
1
2
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8-17
8
NOTICEECB00420Be sure no foreign material enters the finalgear case.
7. Install the oil filler bolt, and then tighten it to the
specified torque.8. Check the final gear case for oil leakage. If oil
is leaking, check for the cause.
9. Install the final gear case guard by installing
the bolts and tightening them to the specified
torque.
EBU23645Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.
1. Final gear oil
2. Final gear oil filler bolt
3. Correct oil levelRecommended final gear oil:
See page 10-1.
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Tightening torque:
Final gear case guard bolt:
16 Nm (1.6 m·kgf, 11 ft·lbf)
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8-20
8
NOTICEECB00440Do not twist the sponge material when squeez-ing it.
8. Check the sponge material and replace it if
damaged.
9. Apply a quality foam air filter oil to the sponge
material.TIPThe sponge material should be wet but not drip-ping.
10. Pull the sponge material over the air filter ele-
ment frame, and then install the lock plate.11. Insert the air filter element into the air filter
case, and then install the air filter case cover
by hooking the holders onto the air filter case.
12. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfilteredair entering the engine.NOTICEECB00460
Make sure that the air filter element is prop-
erly seated in the air filter case.
Never operate the engine with the air filter el-
ement removed. This will allow unfiltered air
to enter the engine, causing rapid engine
wear and possible engine damage. Addition-
ally, operation without the air filter element
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10-2
10
Engine oil:Type:
SAE 5W-30 or SAE 10W-30 or SAE 10W-40 or SAE
15W-40 or SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.23 L (0.24 US qt, 0.20 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
14.5 L (3.83 US gal, 3.19 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
BSR33 x 1Spark plug (s):Manufacturer/model:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Primary reduction system:
V-belt
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
41/21 × 24/18 × 33/9 (9.545)
-20 -10 0
1020 304050 ˚C
SAE 15W-40
SAE 20W-40SAE 20W-50
SAE 10W-40
SAE 5W-30
SAE 10W-30
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