YAMAHA WR 250R 2009 Manual PDF

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NOTICE

ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23283
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground. (See page 6-36 for more
information.)
WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]

2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

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EAU23290
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU46340
Battery
The battery is located behind panel D.
(See page 6-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, securely
fastened.
WARNING

EWA10760

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severeburns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.

EXTERNAL: Flush with plenty
of water.

INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.

EYES: Flush with water for 15
minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
3
2
1

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have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE

ECA16520
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery. If
you do not have access to a con-
stant-voltage battery charger, have a
Yamaha dealer charge your battery.
To store the battery
1. If the model will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE:
When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.

[ECA16302]

2. If the battery will be stored for more
than two months, check it at leastonce a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
NOTICE

ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU23542
Replacing the fuses
The main fuse is located behind panel
D. (See page 6-7.)
The fuse box, which contains the fuses
for the individual circuits, is located be-
hind panel C. (See page 6-7.)
1. Main fuse
2. Spare main fuse
21

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If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.

[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If a fuse immediately blows again,
have a Yamaha dealer check the
electrical system.
EAU45212
Replacing the headlight bulb
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
NOTICE

ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
1. Remove the headlight cowling to-
1. Fuel injection system fuse
2. Radiator fan fuse
3. Backup fuse
4. Ignition fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
7
123456

Specified fuses:
Main fuse:
30.0 A
Ignition fuse:
7.5 A
Signaling system fuse:
10.0 A
Headlight fuse:
15.0 A
Radiator fan fuse:
7.5 A
Backup fuse:
7.5 A
Fuel injection system fuse:
7.5 A
1. Do not touch the glass part of the bulb.

PERIODIC MAINTENANCE AND ADJUSTMENT
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gether with the headlight unit by
removing the bolts and pulling up-
ward as shown.
2. Disconnect the headlight coupler,
and then remove the bulb cover.3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight cowling (to-
gether with the headlight unit) by
placing it in the original position,
and then installing the bolts.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.

EAU24181
Tail/brake light
This model is equipped with an
LED-type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
1. Bolt
1. Headlight coupler
2. Bulb cover
1
1
1
2

1. Headlight bulb holder
1

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EAU24204
Replacing a turn signal light
bulb
1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
NOTICE:
Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]

EAU24312
Replacing the license plate
light bulb
1. Remove the license plate light unit
by removing the screws.
2. Remove the socket (together with
the bulb) by pulling it out.
1. Screw
2. Turn signal light lens
1
2

1. Turn signal light bulb
1

1. Screw
1

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3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the license plate light unit by
installing the screws.

EAU45222
Replacing an auxiliary light
bulb
If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-33.)
2. Remove the auxiliary light socket
(together with the bulb) by pulling it
out.
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by pushing it
in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle
Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the

1. License plate light unit
2. License plate light bulb socket
12

1. Auxiliary light bulb socket
1

PERIODIC MAINTENANCE AND ADJUSTMENT
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frame in front of the rear wheel or under
each side of the swingarm.

EAU24360
Front wheel
EAU45161
To remove the front wheel
WARNING

EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
1. Loosen the front wheel axle pinch
bolts and axle nut.
2. Lift the front wheel off the ground
according to the procedure on
page 6-36.
3. Remove the axle nut.
4. Pull the wheel axle out, and then
remove the wheel.
NOTICE:
Do
not apply the brake after the
wheel has been removed to-
gether with the brake disc, oth-
erwise the brake pads will be
forced shut.

[ECA11071]

EAU46700
To install the front wheel
1. Lift the wheel up between the fork
legs.
1. Front wheel axle pinch bolt
2. Axle nut
2
1

1. Front wheel axle pinch bolt
2. Wheel axle
1
2

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TIP

Make sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc.
2. Insert the wheel axle.
3. Install the axle nut.
4. Lower the front wheel so that it is
on the ground.
5. Tighten the axle nut and the wheel
axle pinch bolts to their specified
torques.
6. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU25080
Rear wheel
EAU45181
To remove the rear wheel
WARNING

EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground
according to the procedure on
page 6-36.
3. Remove the axle nut and washer.
4. Loosen the locknut and drive chain
adjusting bolt on each side of the
swingarm.5. While supporting the brake caliper,
pull the wheel axle out.
Tightening torques:
Axle nut:
63 Nm (6.3 m·kgf, 45.6 ft·lbf)
Wheel axle pinch bolt:
23 Nm (2.3 m·kgf, 16.6 ft·lbf)
1. Axle nut
2. Washer
3. Drive chain slack adjusting bolt
4. Locknut
5. Brake caliper
1. Wheel axle
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6. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
TIP

The drive chain does not need to be
disassembled in order to remove and
install the rear wheel.
7. Remove the wheel.
NOTICE:
Do
not apply the brake after the
wheel has been removed to-
gether with the brake disc, oth-
erwise the brake pads will be
forced shut.
[ECA11071]

EAU45190
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the left-hand side.
TIP


Make sure that the retainer on the
brake caliper bracket is inserted
into the slot in the swingarm.

Make sure that there is enough
space between the brake pads be-
fore installing the wheel.2. Install the drive chain onto the rear
sprocket.
3. Install the washer and the axle nut,
and then lower the rear wheel so
that it is on the ground.
4. Adjust the drive chain slack. (See
page 6-25.)
5. Tighten the axle nut to the speci-
fied torque.
EAU25871
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING

EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Brake caliper bracket
2. Retainer
3. Slot
Tightening torque:
Axle nut:
125 Nm (12.5 m·kgf, 90.4 ft·lbf)
1
2
3