engine YAMAHA WR 450F 2013 Owner's Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
2
3
4
567
8
9
into the radiator until it is full.
7. Install the radiator cap, start the engine, let it idle for several min-
utes, and then turn it off.
8. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the bottom of the
radiator filler neck, and then install
the radiator cap.
9. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
EAU52932
Cleaning the air filter element
and check hose The air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean or, if necessary, re-
place the air filter element more
frequently if you are riding in unusually
wet or dusty areas. In addition, the air
filter check hose must be frequently
checked and cleaned if necessary.
To clean the air filter element1. Open the air filter case cover by loosen the quick fastener screw
and pulling the case cover outward
as shown. 2. Unhook the holding clip, and then
pull the air filter element out.
3. Remove the sponge material from the air filter element frame, clean it
Antifreeze/water mixture ratio:1:1
Recommended antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibitors
for aluminum engines
Coolant quantity: Radiator capacity (including all
routes): 1.04 L (1.10 US qt, 0.92 Imp.qt)
1. Quick fastener screw
2. Air filter case cover
1. Holding clip
2. Air filter element
12
1 2
1DX-9-E1.book 14 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
1
2
3
4
56
7
8
9with solvent, and then squeeze the
remaining solvent out.
WARNING!
Use only a dedicated parts
cleaning solvent. To avoid the
risk of fire or explosion, do not
use gasoline or solvents with a
low flash point.
[EWA10431]
NOTICE:
To avoid damaging the foam
material, handle it gently and
carefully, and do not twist or
wring it.
[ECA10511]
4. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.
TIPThe sponge material should be wet butnot dripping.
5. Pull the sponge material over the air filter element frame.TIP
Align the projection on the air filter
element frame with the hole in the
sponge material.

Apply the lithium soap base grease on the matching surface on
the sponge material.
6. Insert the air filter element into the air filter case. NOTICE: Make sure
that the air filter element is prop-
erly seated in the air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]

TIPAlign the projection on the air filter ele-ment with the hole in the air filter case.
1. Air filter element frame
2. Sponge material
1 2
Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil
1. Projection
2. Hole
3. Matching surface
1 23
1DX-9-E1.book 15 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
1
2
3
4
56
7
8
9
EAU52460
Adjusting the engine idling
speed The engine idling speed must be
checked and, if necessary, adjusted as
follows.TIPA digital tachometer is needed to makethis adjustment.1. Position the digital tachometer at the ignition coil, which is located in
the spark plug cap.
2. Check the engine idling speed and, if necessary, adjust it to spec-
ification by turning the starter
knob/idle adjusting screw. To in-
crease the engine idling speed,
turn the screw in direction (a). To
decrease the engine idling speed,
turn the screw in direction (b).
TIPIf the specified idling speed cannot be
obtained as described above, have aYamaha dealer make the adjustment.
EAU21384
Checking the throttle grip free
play The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha
dealer adjust it.
1. Starter knob/idle adjusting screwEngine idling speed:1900–2100 r/min
1(a)
(b)
1. Throttle grip free play
1
1DX-9-E1.book 17 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
2
3
4
567
8
9
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU52881
Tires Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10441
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).

The tire air pressure must be ad-
justed in accordance with the
riding speed and with the totalweight of rider, cargo, and ac-
cessories approved for this
model.WARNING
EWA10511
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.
Tire air pressure (measured on cold
tires):
0–90 kg (0–198 lb):Front: 150 kPa (1.50 kgf/cm
2, 22 psi)
Rear: 200 kPa (2.00 kgf/cm2, 29 psi)
Maximum load*:
90 kg (198 lb)
* Total weight of rider, cargo and ac- cessories
1DX-9-E1.book 18 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
2
3
4
567
8
9
nuts to their specified torques.
4. Make sure that the drive chain pull- ers are in the same position, the
drive chain slack is correct, and
the drive chain moves smoothly.
EAU23025
Cleaning and l ubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10583
The drive chain must be lubricated
after washing the motorcycle, ridingin the rain or riding in wet areas.
1. Clean the drive chain with kero- sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11121]

2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they may contain substances that
could damage the O-rings.
[ECA11111]

Tightening torques:
Axle nut: 125 Nm (12.5 m·kgf, 90 ft·lbf)
Locknut: 19 Nm (1.9 m·kgf, 14 ft·lbf)
1DX-9-E1.book 26 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
1
2
3
4
56
7
8
9
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10711]

EAU23114
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
EAU23143
Checking and lubricating the
brake and clutch levers The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant: Yamaha Chain and Cable Lube or
engine oil
1DX-9-E1.book 27 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
2
3
4
567
8
9
EAU23283
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place a stand under the engine to raise the front wheel off the
ground. (See page 6-36 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]

2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU52491
Battery The battery is located under the seat.
(See page 3-13.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10760

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
1
2
3
1DX-9-E1.book 30 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
2
3
4
567
8
9
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the frame in front of the rear wheel or under
each side of the swingarm.
1. Auxiliary light bulb
1
1DX-9-E1.book 36 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
1
2
3
4
56
7
8
9
EAU53122
Troubleshooting charts Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter
or the kickstarter.4. Compression
There is compression.
There is no compression.
The engine does not start. Have a
Yamaha dealer check the vehicle. Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
DryWet
Operate the electric starter or the
kickstarter. The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
1DX-9-E1.book 41 ページ ２０１２年７月３１日　火曜日　午前９時３１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
2
3
4
567
8
9
Engine overheating
WARNING
EWAT1040

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily
used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
1DX-9-E1.book 42 ページ ２０１２年７月３１日　火曜日　午前９時３１分