wiring diagram YAMAHA WR 450F 2016 Owners Manual

IGNITION SYSTEM
9-5
8. Check the lean angle sensor.Refer to “CHECKING THE LEAN
ANGLE SENSOR” on page 9-75. NG

Replace the lean angle sensor.
OK 
9. Check the entire ignition system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-2. NG

Properly connect or repair the ignition sys-
tem’s wiring.
OK 
Replace the ECU.

ELECTRIC STARTING SYSTEM
9-11
8. Check the main relay.Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the main relay.
OK 
9. Check the neutral switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG

Replace the neutral switch.
OK 
10.Check the clutch switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG

Replace the clutch switch.
OK 
11.Check the engine stop switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG

Replace the engine stop switch.
OK 
12.Check the start switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG

Replace the start switch.
OK 
13.Check the entire starting system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-6. NG

Properly connect or repair the starting sys-
tem’s wiring.
OK 
Replace the ECU.

CHARGING SYSTEM
9-14
EAS2GC1365TROUBLESHOOTING
The battery is not being charged.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left/right)1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG

Replace the fuse(s).
OK 
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG

• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the stator coil. Refer to “CHECKING THE STA-
TOR COIL” on page 9-76. NG

Replace the stator assembly.
OK 
4. Check the rectifier/regulator. Refer to “CHECKING THE RECTI-
FIER/REGULATOR” on page 9-76. NG

Replace the rectifier/regulator.
OK 
5. Check the entire charging system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-12. NG

Properly connect or repair the charging
system’s wiring.
OK 
This circuit is OK.

LIGHTING SYSTEM
9-18
EAS2GC1367TROUBLESHOOTING
Any of the following fail to light: headlight or meter light.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank1. Check the each bulbs condition. Refer to “CHECKING THE BULBS
AND BULB SOCKETS” on page 9-
67. NG

Replace the bulb (s).
OK 
2. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG

Replace the fuse(s).
OK 
3. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG

• Clean the battery terminals.
• Recharge or replace the battery.
OK 
4. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the main relay.
OK 
5. Check the headlight relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the headlight relay.
OK 
6. Check the entire lighting system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16. NG

Properly connect or repair the lighting sys-
tem’s wiring.
OK 
Replace the ECU, meter assembly, or
taillight.

SIGNALING SYSTEM
9-22
EAS2GC1369TROUBLESHOOTING
• The speedometer does not operate normally.
• The fuel indicator light does not come on.
TIP
Before troubleshooting, remove the following part (s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
Check the signaling system
The speedometer fails to operate.
1. Check the fuse.Refer to “CHECKING THE FUSES”
on page 9-68. NG

Replace the fuse(s).
OK 
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG

• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the main relay.
OK 
4. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG

Properly connect or repair the signaling
system’s wiring.
OK 
This circuit is OK.
1. Check the speed sensor. Refer to “CHECKING THE SPEED
SENSOR” on page 9-77. NG

Replace the speed sensor.
OK 
2. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG

Properly connect or repair the signaling
system’s wiring.
OK 
Replace the meter assembly.

SIGNALING SYSTEM
9-23
The fuel level warning light fails to come on.
1. Check the fuel sender.Refer to “CHECKING THE FUEL
SENDER” on page 9-77. NG

Replace the fuel sender assembly.
OK 
2. Check the resistor. Refer to “CHECKING THE RESIST-
ER” on page 9-77. NG

Replace the resistor.
OK 
3. Check the entire signaling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-20. NG

Properly connect or repair the signaling
system’s wiring.
OK 
Replace the indicator light assembly.

COOLING SYSTEM
9-26
EAS2GC1372TROUBLESHOOTING
The radiator fan motor fails to turn.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG

Replace the fuse(s).
OK 
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG

• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the main relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the main relay.
OK 
4. Check the radiator fan motor. Refer to “CHECKING THE RADIA-
TOR FAN MOTOR” on page 9-78. NG

Replace the radiator fan motor.
OK 
5. Check the radiator fan motor relay. Refer to “CHECKING THE RE-
LAYS” on page 9-72. NG

Replace the radiator fan motor relay.
OK 
6. Check the coolant temperature sen- sor.
Refer to “CHECKING THE COOL-
ANT TEMPERATURE SENSOR”
on page 9-78. NG

Replace the coolant temperature sensor.
OK 
7. Check the entire cooling system’s wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16. NG

Properly connect or repair the cooling sys-
tem’s wiring.
OK 
Replace the ECU.

FUEL PUMP SYSTEM
9-58
EAS2GC1381TROUBLESHOOTING
The fuel pump fails to operate.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank1. Check the fuse. Refer to “CHECKING THE FUSES”
on page 9-68. NG

Replace the fuse(s).
OK 
2. Check the battery. Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69. NG

• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the engine stop switch. Refer to “CHECKING THE
SWITCHES” on page 9-64. NG

Replace the engine stop switch.
OK 
4. Check fuel pressure. Refer to “CHECKING THE FUEL
PRESSURE” on page 8-5. NG

Replace the fuel pump.
OK 
5. Check the fuel pump system wire harness connections.
Refer to “CIRCUIT DIAGRAM” on
page 9-56. NG

Properly connect or repair the fuel pump
system’s wiring.
OK 
Replace the ECU.

ELECTRICAL COMPONENTS
9-66
Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, check
the wiring connections and if necessary, replace the switch.
ECA
NOTICE
Never insert the tester probes into the coupler terminal slots “1”. Always insert the probes
from the opposite end of the coupler, taking care not to loosen or damage the leads.
TIP
• Before checking for continuity, set the pocket tester range to “  1” to make a “0” adjustment.
• When checking for continuity, switch back and forth between the switch positions a few times.
Terminal connections of the switch are shown in the terminal connection diagram below.
The switch positions “a” are shown in the far left column and the switch lead colors are shown in the
top row in the switch illustration.
TIP
“ ” indicates continuity between switch termin als (i.e., a closed circuit at each switch posi-
tion).
The example illustration below shows that:
There is continuity between red and brown when the switch is “ON”.Pocket tester
90890-03112
Analog pocket tester YU-03112-C
a

EAS2GC1427
WIRING DIAGRAM
WR450F/WR450FG 2016
1. Joint connector
2. Joint connector
3. Joint connector
4. AC magneto
5. Rectifier/regulator
6. Headlight relay
7. Main relay
8. Engine ground
9. Battery
10. Frame ground
11. Starter relay
12. Main fuse
13. Starter motor
14. Starter relay diode
15. Indicator light
16. Engine trouble warning light
17. Fuel level warning light
18. Resistor
19. Fuel sender
20. Diode
21. Coupler for connecting option-al part
22. ECU (engine control unit)
23. Ignition coil
24. Spark plug
25. Injector
26. Fuel pump
27. Radiator fan motor relay
28. Radiator fan motor fuse
29. Radiator fan motor
30. Joint connector
31. Intake air temperature sensor
32. Coolant temperature sensor
33. Throttle position sensor
34. Intake air pressure sensor
35. Lean angle sensor
36. Engine stop switch
37. Neutral switch
38. Diode
39. Starting circuit cut-off relay
40. Clutch switch
41. Start switch
42. Joint connector
43. Taillight
44. Headlight
45. Coupler for connecting option- al switch
46. Speed sensor
47. Multi-function display
48. Frame ground
49. Ignition coil sub-lead
50. Negative battery lead
51. Engine ground sub-lead
EAS2GC1428
COLOR CODE
BBlack
Br Brown
Ch Chocolate
Dg Dark green
G Green
Gy Gray
LBlue
Lg Light green
O Orange
PPink
RRed
Sb Sky blue
WWhite
Y Yellow
B/L Black/Blue
B/O Black/Orange
B/W Black/White
B/Y Black/Yellow
Br/W Brown/White
G/B Green/Black
G/W Green/White
G/Y Green/Yellow
L/B Blue/Black
L/G Blue/Green
L/R Blue/Red
L/W Blue/White
L/Y Blue/Yellow
P/L Pink/Blue
R/B Red/Black
R/L Red/Blue
R/W Red/White
R/Y Red/Yellow
W/B White/Black
Y/B Yellow/Black
Y/G Yellow/Green
Y/R Yellow/Red