wheel YAMAHA XMAX 125 2019 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2019, Model line: XMAX 125, Model: YAMAHA XMAX 125 2019Pages: 114, PDF Size: 13.55 MB
Page 71 of 114

Periodic maintenance an d a djustment
8-5
8
11 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√√√
• Moderately repack with lithium- soap-based grease. √
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
16 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
17 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
18 *Shock a
bsor ber as-
sem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
19 En gine oil • Change (warm engine before
draining). At the initial interval and when the o
il change indicator flashes or comes on
• Check oil level and vehicle for oil leakage. Every 3000 km (1800 mi)
20 *Engine oil strainer • Clean. √
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
AN
NUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
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Periodic maintenance an d a djustment
8-13
8
5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case. 6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAUM4331
To check the coolant level1. Place the vehicle on the center- stand.
1. Final transmission oil filler cap
2. O-ring
1. Final transmission oil drain bolt
2. GasketZAUM1945
1
2
ZAUM1946
12
Ti ghtenin g torque:
Final transmission oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded final transmission
oil: See page 10-1.
Oil quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark): 0.13 L (0.14 US qt, 0.11 Imp.qt)
Radiator (including all routes): 0.46 L (0.49 US qt, 0.40 Imp.qt)
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Page 84 of 114

Periodic maintenance and adjustment
8-18
8weight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
WARNING
EWA10472
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.Tire information
This model is equipped with tubeless
tires and rubber tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
Cold tire air pressure:
1 person:Front:190 kPa (1.90 kgf/cm², 28 psi)
Rear: 220 kPa (2.20 kgf/cm², 32 psi)
2 persons:
Front:210 kPa (2.10 kgf/cm², 30 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum load: Vehicle:
185 kg (408 lb)
The vehicle’s maximum load is the
combined weight of the rider, pas-
senger, cargo, and any accessories.
1. Tire sidewall
2. Tire tread depthMinimum tire tread depth (front and
rear): 1.6 mm (0.06 in)
1 2
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Periodic maintenance an d a djustment
8-19
8
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may be different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU50861
Checkin g the front an d rear
b rake lever free playFront
Rear
Front tire:
Size:120/70-15 M/C 56S
Manufacturer/model: MICHELIN/CITY GRIP 2
Rear tire:
Size:140/70-14 M/C 68S
Manufacturer/model:
MICHELIN/CITY GRIP 2
1. No brake lever free play
1. No brake lever free playZAUM1955
1
ZAUM19561
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Periodic maintenance an d a djustment
8-26
8
EAU23292
Checkin g the wheel b earingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU60691
BatteryThe battery is located behind panel A.
(See page 8-8.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe b
urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To char ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
ha v e di s c ha r g e d. Ke e p in m in d t ha t t he
ZAUM1966
1. Negative battery lead (black)
2. Positive battery lead (red)
3. BatteryZAUM1967
3 3
3 2
21
1
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Scooter care and stora ge
9-1
9
EAU37834
Matte color cautionNOTICE
ECA15193
Some mo dels are equipped with
matte colore d finishe d parts. Be
sure to consult a Yamaha d ealer for
a d vice on what prod ucts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical prod ucts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applied to any matte colore d fin-
ishe d parts.
EAU83443
CareFrequent, thorough cleaning of the ve-
hicle will not only enhance its appear-
ance but also will improve its general
performance and extend the useful life
of many components. Washing, clean-
ing, and polishing will also give you a
chance to inspect the condition of the
vehicle more frequently. Be sure to
wash the vehicle after riding in the rain
or near the sea, because salt is corro-
sive to metals.TIP The roads of heavy snowfall areas
may be sprayed with salt as a de-
icing method. This salt can stay on
the roads well into spring, so be
sure to wash the underside and
chassis parts after riding in such
areas.
Genuine Yamaha care and main-
tenance products are sold under
the YAMALUBE brand in many
markets worldwide.
See your Yamaha dealer for addi-
tional cleaning tips.
NOTICE
ECA26280
Improper cleanin g can cause cos-
metic an d mechanical damag e. Do
not use: high-pressure washers or
steam-jet cleaners. Excessive
water pressure may cause wa-
ter seepa ge an d d eterioration of
wheel bearin gs, brakes, trans-
mission seals an d electrical d e-
vices. Avoi d hi gh-pressure
d eter gent applications such as
those availa ble in coin-operate d
car washers.
harsh chemicals, inclu din g
stron g aci dic wheel cleaners,
especially on spoke or ma gne-
sium wheels.
harsh chemicals, ab rasive
cleanin g compoun ds, or wax on
matte-finishe d parts. Brushes
can scratch an d damag e the
matte-finish, use soft spon ge or
towel only.
towels, spon ges, or brushes
contaminated with abrasive
cleanin g prod ucts or stron g
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Scooter care and stora ge
9-2
9
chemicals such as, solvents,
g
asoline, rust removers, b rake
flui d, or antifreeze, etc.
Before washin g
1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec- trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
d eg reasin g a gent on areas re-
quirin g lu brication such as
seals, gaskets, an d wheel axles.
Follow pro duct instructions.
[ECA26290]
Washin g
1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use col d water if the vehicle has
b een exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles: Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any stron g chemicals to clean
the wind shield. Additionally,
some cleanin g compoun ds for plastic may scratch the win
d-
shiel d, so b e sure to test all
cleanin g pro ducts before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washin g
1. Dry the vehicle with a chamois or absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili- cone or oil spray to seats, han d
g rips, ru bber foot pe gs or tire
trea ds. Otherwise these parts
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Scooter care and stora ge
9-4
9
1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv- ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
8. Check and correct the tire air pressure, and then lift the vehicle
so that all wheels are off the
ground. Otherwise, turn the wheels a little once a month in or-
der to prevent the tires from be-
coming degraded in one spot.
9. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
10. Remove the battery and fully char- ge it, or attach a maintenance
charger to keep the battery opti-
mally charged. NOTICE: Confirm
that the battery an d its char ger
are compati ble. Do not char ge a
VRLA battery with a convention-
al char ger.
[ECA26330]
TIP If the battery will be removed,
charge it once a month and store
it in a temperate location between
0-30 °C (32-90 °F).
See page 8-26 for more informa-
tion on charging and storing the
battery.
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Specifications
10-1
10
Dimensions:Overall length:2185 mm (86.0 in)
Overall width:
775 mm (30.5 in)
Overall height: 1415/1465 mm (55.7/57.7 in)
Seat height: 800 mm (31.5 in)
Wheelbase:
1570 mm (61.8 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2.5 m (8.20 ft)Wei ght:Curb weight:
166 kg (367 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 125 cm³
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
En gine oil:Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change: 0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oil:Type:
Motor oil SAE 10W-40 type SG or higher
Quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.13 L (0.14 US qt, 0.11 Imp.qt)
Radiator (including all routes): 0.46 L (0.49 US qt, 0.40 Imp.qt)Fuel:Recommended fuel:Unleaded gasoline (E10 acceptable)
Octane number (RON): 95
Fuel tank capacity:
13 L (3.4 US gal, 2.9 Imp.gal)
Fuel reserve amount: 2.3 L (0.61 US gal, 0.51 Imp.gal)Fuel injection:Throttle body:
ID mark: B2T1 00Front tire:Type:Tubeless
Size: 120/70-15 M/C 56S
Manufacturer/model:
MICHELIN/CITY GRIP 2Rear tire:Type:Tubeless
Size:
140/70-14 M/C 68S
Manufacturer/model: MICHELIN/CITY GRIP 2
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-40
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Index
12-2
12
Storage compartments ......................... 5-20TTachometer ............................................. 5-3
Throttle grip and cable, checking and
lubricating ........................................... 8-23
Throttle grip free play, checking ........... 8-17
Tires ...................................................... 8-17
Tool kit .................................................... 8-2
Traction control system ........................ 5-15
Traction control system indicator light ... 5-2
TRIP/INFO switch ................................. 5-13
Troubleshooting .................................... 8-31
Troubleshooting chart........................... 8-32
Turn signal indicator lights ...................... 5-1
Turn signal switch ................................. 5-13VValve clearance..................................... 8-17
V-belt, checking .................................... 8-22
Vehicle identification number ............... 11-1
Vehicle lights ......................................... 8-29WWheel bearings, checking..................... 8-26
Wheels .................................................. 8-19
Windshield ............................................ 5-22
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