YAMAHA XMAX 125 2019 Manual Online

Periodic maintenance an d a djustment
8-15
8
1. Check the hose on the rear side of
the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it.
TIPIf dirt or water was found in the check
hose, be sure to check the air filter ele-
ment for excessive dirt or damage and
replace it if necessary.Replacin g the air filter element
1. Place the vehicle on the center- stand.
2. Remove the air filter case cover by removing the screws. 3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
NOTICE
ECA21220
 The air filter element must be
replaced at the intervals speci-
fie d in the perio dic maintenance
chart. 
The air filter element shoul d b e
replaced more frequently if you
often ri de in the rain or dusty ar-
eas.
 The air filter cannot be cleaned
b y blowin g it with compresse d
air. It must be replace d.
5. Install the air filter case cover by
installing the screws.
Cleanin g the V- belt case check hose
1. Check the hose on the rear side of the V-belt case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it.
1. Air filter case cover
2. ScrewZAUM1949
2 2 1
2
22 1
2
2
1. Air filter elementZAUM1950
1 11
1. V-belt case check hoseZAUM1951
1 11
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Periodic maintenance an d a djustment
8-16
8
TIPIf dirt or water was found in the check
hose, be sure to check the V-belt case
air filter element for excessive dirt or
damage and clean or replace it if nec-
essary.Cleanin g the V- belt case air filter el-
ement 1. Place the vehicle on the center- stand.
2. Remove the screws, and then pull the V-belt case air filter element
cover outward and away from the
V-belt case. 3. Pull the V-belt case air filter ele-
ment out, and then clean it with
solvent. After cleaning, remove
the remaining solvent by squeez-
ing the element. WARNING! Use
only a ded icated parts cleanin g
solvent. To avoi d the risk of fire
or explosion, do not use gaso-
line or solvents with a low flash
point.
[EWA10432]
NOTICE: To avoi d
d amag ing the air filter element,
han dle it gently an d carefully,
an d d o not twist it.
[ECA10522]
4. Apply oil of the recommended
type to the entire surface of the
sponge material, and then
squeeze the excess oil out.TIPThe air filter element should be
wet but not dripping.
 Check the air filter element for ex-
cessive dirt or damage and re-
place it if necessary.5. Insert the element into the V-belt
case.
6. Install the air filter element cover by installing the screws.
1. V-belt case air filter element cover
2. ScrewZAUM1952
1 1
21
2
2
2
1. V-belt case air filter elementZAUM1953
1 11
Recommen ded oil:
Yamaha foam air filter oil or other
quality foam air filter oil
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Periodic maintenance an d a djustment
8-17
8
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.TIPThis service must be performed when
the engine is cold.
EAU69761
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or d eath from loss of
control.  The tire air pressure must be
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
 The tire air pressure must be
a d juste d in accor dance with the
ri din g spee d an d with the total
1. Throttle grip free playThrottle grip free play:
3.0–5.0 mm (0.12–0.20 in)ZAUM1954
1
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Periodic maintenance and adjustment
8-18
8weight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
WARNING
EWA10472

Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
 The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
 Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.Tire information
This model is equipped with tubeless
tires and rubber tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
Cold tire air pressure:
1 person:Front:190 kPa (1.90 kgf/cm², 28 psi)
Rear: 220 kPa (2.20 kgf/cm², 32 psi)
2 persons:
Front:210 kPa (2.10 kgf/cm², 30 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum load: Vehicle:
185 kg (408 lb)
The vehicle’s maximum load is the
combined weight of the rider, pas-
senger, cargo, and any accessories.
1. Tire sidewall
2. Tire tread depthMinimum tire tread depth (front and
rear): 1.6 mm (0.06 in)
1 2
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Periodic maintenance an d a djustment
8-19
8
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may be different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
 The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU50861
Checkin g the front an d rear
b rake lever free playFront
Rear
Front tire:
Size:120/70-15 M/C 56S
Manufacturer/model: MICHELIN/CITY GRIP 2
Rear tire:
Size:140/70-14 M/C 68S
Manufacturer/model:
MICHELIN/CITY GRIP 2
1. No brake lever free play
1. No brake lever free playZAUM1955
1
ZAUM19561
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Periodic maintenance an d a djustment
8-20
8 There should be no free play at the
brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon
gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control and an acci-
d ent.
EAU22312
Checkin g the front an d rear
b rake pa dsFront brake
Rear brake The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad
wear without having to disassemble
the brake. To check the brake pad
wear, check the position of the wear in-
dicator while applying the brake. If a
brake pad has worn to the point that
the wear indicator almost touches the
brake disc, have a Yamaha dealer re-
place the brake pads as a set.1. Brake pad wear indicator
1. Brake pad wear indicatorZAUM1957
1
ZAUM1958
1
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Periodic maintenance an d a djustment
8-21
8
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container. 
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level markZAUM1959
1
1. Minimum level mark
Specified b rake flui d:
DOT 4ZAUM1960
1 1
1
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Periodic maintenance an d a djustment
8-22
8 fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
 Brake seals: every 2 years
 Brake hoses: every 4 years
EAUU0311
Checkin g the V- beltThe V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.
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Periodic maintenance an d a djustment
8-23
8
EAU23098
Checkin g an d lu bricatin g the
ca blesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with ca ble movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712] EAU23115
Checkin
g an d lu bricatin g the
throttle grip an d ca bleThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
EAU23173
Lu bricatin g the front an d rear
b rake leversFront brake lever
Rear brake lever
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
ZAUM1961ZAUM1962
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Periodic maintenance an d a djustment
8-24
8
EAU23215
Checkin g an d lu bricatin g the
centerstan d an d si destan dThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstan d or si destan d d oes
not move up an d d own smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstan d or
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Recommen ded lu bricant:
Silicone grease
ZAUM1963
Recommen ded lu bricant:
Lithium-soap-based grease
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