brake YAMAHA XMAX 125 2020 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: XMAX 125, Model: YAMAHA XMAX 125 2020Pages: 114, PDF Size: 13.55 MB
Page 63 of 114

Operation and important ri din g points
7-2
7
EAU86741
Startin g the en gineThe ignition circuit cut-off system will
enable starting only when the side-
stand is up.
To start the engine1. Turn the main switch on.
2. Confirm the indicator and warning light(s) come on for a few sec-
onds, and then go off. (See page
5-1.)TIPDo not start the engine if the en-
gine trouble warning light remains
on.
The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Close the throttle completely.
4. While applying the front or rear
brake, push the start switch. 5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAUM4280
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the malfunction
Indicator light will come on but this is
not a malfunction. Turn the vehicle
power off and then back on again to
cancel the Indicator light. Failing to do
so will prevent the engine from starting
even though the engine will crank
when pushing the start switch.
UB9YE0E0.book Page 2 Wednesday, January 6, 2021 3:03 PM
Page 64 of 114

Operation and important rid ing points
7-3
7
EAU45093
Startin g off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
EAU16782
Acceleration an d d ecelerationThe speed can be adjusted by opening
and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).
EAU60650
Brakin g
WARNING
EWA17790
Avoi d b rakin g har d or su ddenly
(especially when leanin g over to
one si de), otherwise the vehicle
may skid or overturn.
Railroa d crossin gs, streetcar
rails, iron plates on roa d con-
struction sites, an d manhole
covers become extremely slip-
pery when wet. Therefore, slow
d own when approachin g such
areas an d cross them with cau-
tion.
Keep in min d that b raking on a
wet road is much more difficult.
Ride slowly d own a hill, as brak-
in g d ownhill can be very d iffi-
cult.1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually in-
creasing the pressure.
1. Grab barZAUM1933
1
ZAUM1934
(a)(b)
UB9YE0E0.book Page 3 Wednesday, January 6, 2021 3:03 PM
Page 67 of 114

Periodic maintenance an d a djustment
8-1
8
EAUS1824
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
A runnin g en gine has movin g
parts that can catch on b ody
parts or clothin g an d electrical
parts that can cause shocks or
fires.
Runnin g the eng ine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to
d eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA10331
This scooter is d esigne d for use on
paved roads only. If this scooter is
operate d in a bnormally dusty, mu d-
d y or wet con ditions, the air filter el-
ement shoul d be cleaned or
replace d more frequently, otherwise
rapi d en gine wear may result. Con-
sult a Yamaha dealer for proper
maintenance intervals.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot durin g
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
UB9YE0E0.book Page 1 Wednesday, January 6, 2021 3:03 PM
Page 70 of 114

Periodic maintenance an d a djustment
8-4
8
EAU71342
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 Air filter case check
hose • Clean.
√√√√√
4 *V-
belt case air filter
element • Clean.
√√ √
• Replace. √
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary.
√√√√
10 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
UB9YE0E0.book Page 4 Wednesday, January 6, 2021 3:03 PM
Page 73 of 114

Periodic maintenance an d a djustment
8-7
8
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UB9YE0E0.book Page 7 Wednesday, January 6, 2021 3:03 PM
Page 84 of 114

Periodic maintenance and adjustment
8-18
8weight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
WARNING
EWA10472
Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.Tire information
This model is equipped with tubeless
tires and rubber tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
Cold tire air pressure:
1 person:Front:190 kPa (1.90 kgf/cm², 28 psi)
Rear: 220 kPa (2.20 kgf/cm², 32 psi)
2 persons:
Front:210 kPa (2.10 kgf/cm², 30 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum load: Vehicle:
185 kg (408 lb)
The vehicle’s maximum load is the
combined weight of the rider, pas-
senger, cargo, and any accessories.
1. Tire sidewall
2. Tire tread depthMinimum tire tread depth (front and
rear): 1.6 mm (0.06 in)
1 2
UB9YE0E0.book Page 18 Friday, January 8, 2021 1:24 PM
Page 85 of 114

Periodic maintenance an d a djustment
8-19
8
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may be different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU50861
Checkin g the front an d rear
b rake lever free playFront
Rear
Front tire:
Size:120/70-15 M/C 56S
Manufacturer/model: MICHELIN/CITY GRIP 2
Rear tire:
Size:140/70-14 M/C 68S
Manufacturer/model:
MICHELIN/CITY GRIP 2
1. No brake lever free play
1. No brake lever free playZAUM1955
1
ZAUM19561
UB9YE0E0.book Page 19 Wednesday, January 6, 2021 3:03 PM
Page 86 of 114

Periodic maintenance an d a djustment
8-20
8 There should be no free play at the
brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon
gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control and an acci-
d ent.
EAU22312
Checkin g the front an d rear
b rake pa dsFront brake
Rear brake The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad
wear without having to disassemble
the brake. To check the brake pad
wear, check the position of the wear in-
dicator while applying the brake. If a
brake pad has worn to the point that
the wear indicator almost touches the
brake disc, have a Yamaha dealer re-
place the brake pads as a set.1. Brake pad wear indicator
1. Brake pad wear indicatorZAUM1957
1
ZAUM1958
1
UB9YE0E0.book Page 20 Wednesday, January 6, 2021 3:03 PM
Page 87 of 114

Periodic maintenance an d a djustment
8-21
8
EAU40262
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA16011
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions: Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container.
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level markZAUM1959
1
1. Minimum level mark
Specified b rake flui d:
DOT 4ZAUM1960
1 1
1
UB9YE0E0.book Page 21 Wednesday, January 6, 2021 3:03 PM
Page 88 of 114

Periodic maintenance an d a djustment
8-22
8 fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
EAUU0311
Checkin g the V- beltThe V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.
UB9YE0E0.book Page 22 Wednesday, January 6, 2021 3:03 PM