7-1 YAMAHA XMAX 300 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: XMAX 300, Model: YAMAHA XMAX 300 2021Pages: 114, PDF Size: 4.65 MB
Page 6 of 114

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-5
Replacing the smart key battery..... 3-6
Main switch .................................... 3-8
Instrument an d control functions ... 4-1
Indicator lights and warning
lights............................................ 4-1
Speedometer .................................. 4-3
Tachometer .................................... 4-3
Multi-function display ..................... 4-4
Handlebar switches ...................... 4-12
Front brake lever .......................... 4-13
Rear brake lever ........................... 4-14
Anti-lock brake system (ABS)....... 4-14
Traction control system ................ 4-15
Fuel tank cap ................................ 4-17
Fuel ............................................... 4-18 Fuel tank overflow hose ................ 4-19
Catalytic converter ........................ 4-20
Storage compartments ................. 4-20
Windshield .................................... 4-22
Handlebar position ....................... 4-24
Adjusting the shock absorber
assemblies ................................. 4-25
Auxiliary DC jack .......................... 4-25
Sidestand ...................................... 4-26
Ignition circuit cut-off system ....... 4-27
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-4
Removing and installing the panel............................................ 7-8
Checking the spark plug................. 7-9
Canister ........................................ 7-10
Engine oil and oil filter element..... 7-10
Final transmission oil .................... 7-13
Coolant ......................................... 7-14
Air filter and V-belt case air filter elements .................................... 7-15
Checking the throttle grip free play ............................................ 7-19
Valve clearance............................. 7-20
Tires .............................................. 7-20
Cast wheels .................................. 7-22
Checking the front and rear brake
lever free play ............................ 7-22
Checking the front and rear brake pads .......................................... 7-23
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-25
Checking the V-belt ...................... 7-25
Checking and lubricating the cables ........................................ 7-25
Checking and lubricating the
throttle grip and cable ............... 7-26
Lubricating the front and rear brake levers ............................... 7-26
Checking and lubricating the centerstand and sidestand........ 7-27UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
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Description
2-1
2
EAU10411
Left view
4
1
5
6
10
8
12
7
9
11
13
2
3
1. Storage compartment A (page 4-20)
2. Tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Air filter element (page 7-15)
5. Shock absorber assembly spring preload adjusting ring (page 4-25)
6. Final transmission oil filler cap (page 7-13)
7. Final transmission oil drain bolt (page 7-13)
8. V-belt case air filter element (page 7-15)9. Engine oil drain bolt (page 7-10)
10.Engine oil filter element (page 7-10)
11.Sidestand (page 4-26)
12.Spark plug (page 7-9)
13.Coolant reservoir (page 7-14)UBBAE0E0.book Page 1 Thursday, September 24, 2020 3:19 PM
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Description
2-2
2
EAU10421
Right view
2
3
4
5,6
1
9
8
7
1. Rear storage compartment (page 4-20)
2. Fuel tank cap (page 4-17)
3. Storage compartment B (page 4-20)
4. Windshield (page 4-22)
5. Battery (page 7-29)
6. Fuses (page 7-30)
7. Centerstand (page 7-27)
8. Engine oil level check window (page 7-10) 9. Engine oil filler cap (page 7-10)
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Description
2-3
2
EAU10431
Controls and instruments
10
11
121
2
3
9
8
7
5
6
4
1. Rear brake lever (page 4-14)
2. Left handlebar switches (page 4-12)
3. Rear brake fluid reservoir (page 7-23)
4. Speedometer (page 4-3)
5. Multi-function display (page 4-4)
6. Tachometer (page 4-3)
7. Front brake fluid reservoir (page 7-23)
8. Right handlebar switches (page 4-12) 9. Front brake lever (page 4-13)
10.Throttle grip (page 7-19)
11.Main switch (page 3-8)
12.Auxiliary DC jack (page 4-25)UBBAE0E0.book Page 3 Thursday, September 24, 2020 3:19 PM
Page 56 of 114

For your safety – pre-operation checks
5-1
5
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-18, 4-19
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-10
Final transmission oil • Check vehicle for oil leakage. 7-13
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22, 7-23, 7-23
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For your safety – pre-operation checks
5-2
5
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-22, 7-23, 7-23
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 7-19, 7-26
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-25
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 7-20, 7-22
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-26
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
7-27
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
4-26
ITEM CHECKS PAGE
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Periodic maintenance an d a djustment
7-1
7
EAUS1824
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
A runnin g en gine has movin g
parts that can catch on b ody
parts or clothin g an d electrical
parts that can cause shocks or
fires.
Runnin g the eng ine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to
d eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA10331
This scooter is d esigne d for use on
paved roads only. If this scooter is
operate d in a bnormally dusty, mu d-
d y or wet con ditions, the air filter el-
ement shoul d be cleaned or
replace d more frequently, otherwise
rapi d en gine wear may result. Con-
sult a Yamaha dealer for proper
maintenance intervals.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot durin g
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
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Periodic maintenance an d a djustment
7-10
7
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUM3980
Engine oil an d oil filter ele-
mentThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2
1
ZAUM1458
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Periodic maintenance an d a djustment
7-11
7
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter element replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap
and its O-ring, and then remove
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
4. Check the O-ring for damage, and replace it if necessary.
TIPSkip steps 5–7 if the oil filter element is
not being replaced.5. Remove the oil filter element coverby removing the bolts.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
3
1
2
1. Engine oil filler cap
2. O-ring
1
2
1. Engine oil drain bolt
2. Gasket
1. Bolt
2. Oil filter element cover
1
2
2
1
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Periodic maintenance an d a djustment
7-12
7 6. Remove and replace the oil filter
element and O-ring.
7. Install the oil filter element cover by installing the bolts, then tight-
ening them to the specified
torque.
TIPMake sure that the O-ring is properly
seated.8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque. 9. Refill with the specified amount of
the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA24060
Make sure that no forei gn material
enters the crankcase.10. Install and tighten the oil filler cap and its O-ring. 11. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
12. Turn the engine off, and then check the oil level and correct it if
necessary.
13. Reset the oil change indicator. (See page 4-7.)
TIPIf the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
1. Oil filter element
2. O-ringTightenin g torque:
Oil filter element cover bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
2
Tightenin g torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded en gine oil:
See page 9-1.
Oil quantity:
Oil change:1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal:
1.60 L (1.69 US qt, 1.41 Imp.qt)
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