engine oil YAMAHA XMAX 400 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-6
Multi-function display ..................... 3-6
Anti-theft alarm (optional) ............. 3-10
Handlebar switches ...................... 3-10
Front brake lever .......................... 3-11
Rear brake lever ........................... 3-12
ABS (for ABS models) .................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-14
Catalytic converters...................... 3-15
Seat .............................................. 3-16
Storage compartments................. 3-16
Adjusting the shock absorber
assemblies ................................ 3-18
Sidestand ..................................... 3-18
Ignition circuit cut-off system ....... 3-19FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plug ............... 6-11
Engine oil and oil filter element ..... 6-13
Final transmission oil..................... 6-15
Coolant.......................................... 6-16
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 6-18
Checking the throttle grip free
play ............................................ 6-20Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-22
Checking the front and rear brake
lever free play ............................ 6-23
Checking the front and rear brake
pads .......................................... 6-24
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-26
Checking and lubricating the
cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-26
Lubricating the front and rear
brake levers ............................... 6-27
Checking and lubricating the
centerstand and sidestand........ 6-27
Checking the front fork ................. 6-28
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-32
Tail/brake light .............................. 6-33
Front turn signal light .................... 6-33
Replacing a rear turn signal light
bulb ........................................... 6-33
Replacing the license plate light
bulb ........................................... 6-34
Auxiliary light ................................ 6-35
Troubleshooting............................ 6-35U1SDE1E0.book Page 1 Monday, September 23, 2013 3:55 PM

DESCRIPTION
2-1
2
EAU10411
Left view
1
5
8
2
4
3
7 6
9
10
11
12
1. Headlight (page 6-32)
2. Battery (page 6-29)
3. Main fuse (page 6-31)
4. Coolant reservoir cap (page 6-16)
5. Coolant level check window (page 6-16)
6. Rear storage compartment (page 3-16)
7. V-belt case air filter element (page 6-18)
8. Shock absorber assembly spring preload adjusting ring (page 3-18)9. Air filter element (left) (page 6-18)
10.Engine oil filter element (page 6-13)
11.Sidestand (page 3-18)
12.Front brake pads (page 6-24)U1SDE1E0.book Page 1 Monday, September 23, 2013 3:55 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU10685
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
EAUM2971
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electri-
cal systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA11021
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU49394
Indicator lights and warning
lights
EAU11031
Turn signal indicator lights “ ”
and“”
The corresponding indicator light
flashes when the turn signal switch is
pushed to the left or right.1. Turn signal indicator lights “ ” and “ ”
2. High beam indicator light “ ”
3. Engine trouble warning light “ ”
4. Anti-lock Brake System (ABS) warning
light “ ” (for ABS models)
5. Immobilizer system indicator lightZAUM1132
OIL CHANGE
1/21/2CLOCKOUT TEMP°CODO12
3
4
5
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU11873
TachometerThe electric tachometer allows the rid-
er to monitor the engine speed and
keep it within the ideal power range.
When the key is turned to “ON”, the ta-
chometer needle will sweep once
across the r/min range and then return
to zero r/min in order to test the electri-
cal circuit.NOTICE
ECA10032
Do not operate the engine in the ta-
chometer red zone.
Red zone: 8250 r/min and above
EAUM2984
Multi-function display
WARNING
EWA12313
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of an
accident.
The multi-function display is equipped
with the following:
a fuel meter
a coolant temperature meter
an odometer
two tripmeters (which show the
distance traveled since they were
last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since
the bottom segment of the fuel
meter and fuel level warning indi-
cator started flashing)
a self-diagnosis device
a clock
an ambient temperature display
1. Tachometer
2. Tachometer red zoneZAUM1007
12
1. Clock
2. Ambient temperature display
3. Fuel meter
4. Odometer/tripmeters/fuel reserve tripmeter
5. “SELECT” button
6. “RESET” button
7. Coolant temperature meterZAUM1008
1/21/2CLOCKOUT TEMP
°CODO
65214
7
3
1.
2.
3. Icy road warning indicator ŽZAUM1009
1/21/2CLOCKOUT TEMP
°C
TRIP2
V- b e l tOIL CHANGE2
3
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-7
3 an oil change indicator
a V-belt replacement indicator
TIPBe sure to turn the key to “ON” be-
fore using the “SELECT” and “RE-
SET” buttons.
When the key is turned to “ON”, all
of the display segments of the
multi-function display will appear
one after the other and then disap-
pear, in order to test the electrical
circuit.
For the UK, the distance traveled
is displayed in miles and the tem-
perature reading is displayed in
°C.
For other countries, the distance
traveled is displayed in kilometers
and the temperature reading is
displayed in °C.Odometer and tripmeter modes
Pushing the “SELECT” button switch-
es the display between the odometer
mode “Odo” and the tripmeter modes
“Trip” in the following order:
Odo → Trip 1 → Trip 2 → OdoWhen approximately 2.0 L (0.53 US
gal, 0.44 Imp.gal) of fuel remains in the
fuel tank, the bottom segment of the
fuel meter will start flashing, and the
display will automatically change to the
fuel reserve tripmeter mode “Trip F”
and start counting the distance trav-
eled from that point. In that case, push-
ing the “SELECT” button switches the
display between the various tripmeter
and odometer modes in the following
order:
Trip F → Trip 1 → Trip 2 → Odo → Trip
F
To reset a tripmeter, select it by push-
ing the “SELECT” button until “Trip” or
“Trip F” , push the “RESET” button for
at least one second. If you do not resetthe fuel reserve tripmeter manually, it
will reset itself automatically and the
display will return to the prior mode af-
ter refueling and traveling 5 km (3 mi).
TIPThe display cannot be changed back

button.Fuel meter
With the key in the “ON” position, the
fuel meter indicates the amount of fuel
in the fuel tank. The display segments
of the fuel meter disappear towards
“E” (Empty) as the fuel level decreases.
When the fuel level reaches the bottom
segment near “E”, the bottom segment
will flash. Refuel as soon as possible.
Coolant temperature meter
With the key in the “ON” position, the
coolant temperature meter indicates
the temperature of the coolant. The
coolant temperature varies with
changes in the weather and engine
load. If the top segment and coolant
temperature “C” “H” indicator flash,
stop the vehicle and let the engine
1. Fuel reserve tripmeterZAUM1010
1/21/2CLOCKOUT TEMP
°C
TRIP1
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-8
3cool. (See page 6-37.)
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheating.Oil change indicator “OIL CHANGE”
This indicator flashes at the initial 1000
km (600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. (See page 6-13.)
If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must bereset after the oil change for the next
periodic oil change to be indicated at
the correct time. (See page 6-13.)
The electrical circuit of the indicator
can be checked by turning the key to
“ON”
The indicator comes on for a few sec-
onds and then goes off.
If the indicator does not come on, have
a Yamaha dealer check the electrical
circuit.
TIPThe oil change indicator may flash
when the engine is revved with the
scooter on the centerstand, but this
does not indicate a malfunction.V-belt replacement indicator “V-
BELT”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
The electrical circuit of the indicator
can be checked by turning the key to
“ON”
If the indicator does not come on, have
a Yamaha dealer check the electrical
circuit.Self-diagnosis device
This model is equipped with a self-di-
agnosis device for various electrical
circuits.
If a problem is detected in any of those
circuits, the multi-function display will
indicate an error code.
If the multi-function display indicates
an error code, note the code number,
and then have a Yamaha dealer check
the vehicle.
NOTICE
ECA11791
If the multi-function display indi-
cates an error code, the vehicle
should be checked as soon as pos-
sible in order to avoid engine dam-
age.The self-diagnosis device also detects
problems in the immobilizer system
circuits.
If a problem is detected in the immobi-
lizer system circuits, the immobilizer
system indicator light will flash and the
multi-function display will indicate an
error code when the key is turned to
“ON”.
ZAUM1011
1/21/2CLOCKOUT TEMP
°C
TRIP1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-14
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-13
Final transmission oil• Check vehicle for oil leakage. 6-15
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-16
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-23, 6-24, 6-24
U1SDE1E0.book Page 1 Monday, September 23, 2013 3:55 PM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAU48021
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the multi-func-
tion display indicates error code 30,
but this is not a malfunction. Turn the

the error code. Failing to do so will pre-
vent the engine from starting even
though the engine will crank when
pushing the start switch.
EAUS1893
Starting the engineNOTICE
ECA10251
See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
See page 3-19 for more information.
1. Turn the key to “ON”.
The following warning light, indi-
cator light and indicators should
come on for a few seconds, then
go off.
Engine trouble warning light
ABS warning light (for ABS
models)
Immobilizer system indicator
light
V-belt replacement indicator
Oil change indicator
U1SDE1E0.book Page 1 Monday, September 23, 2013 3:55 PM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16821
Tips for reducing fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34322
0–1000 km (0–600 mi)
Avoid prolonged operation above 4000
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the engine oil, final transmission oil
and the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6000
r/min.1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
11*Steering bearings• Check bearing play and steering
for roughness.√√√√√
• Lubricate with lithium-soap-
based grease.Every 20000 km (12000 mi)
12*Chassis fasteners• Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
13Front brake lever
pivot shaft• Lubricate with silicone grease.√√√√√
14Rear brake lever
pivot shaft• Lubricate with silicone grease.√√√√√
15Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
16*Sidestand switch• Check operation.√√√√√√
17*Front fork• Check operation and for oil leak-
age.√√√√
18*Shock absorber as-
semblies• Check operation and shock ab-
sorbers for oil leakage.√√√√
19 Engine oil• Change. (See pages 3-6 and
6-13.)√When the oil change indicator flashes
• Check oil level and vehicle for oil
leakage.Every 5000 km (3000 mi)√
20Engine oil filter ele-
ment• Replace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)
20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U1SDE1E0.book Page 5 Monday, September 23, 2013 3:55 PM