transmission oil YAMAHA XMAX 400 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-6
Multi-function display ..................... 3-6
Anti-theft alarm (optional) ............. 3-10
Handlebar switches ...................... 3-10
Front brake lever .......................... 3-11
Rear brake lever ........................... 3-12
ABS (for ABS models) .................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-14
Catalytic converters...................... 3-15
Seat .............................................. 3-16
Storage compartments................. 3-16
Adjusting the shock absorber
assemblies ................................ 3-18
Sidestand ..................................... 3-18
Ignition circuit cut-off system ....... 3-19FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plug ............... 6-11
Engine oil and oil filter element ..... 6-13
Final transmission oil..................... 6-15
Coolant.......................................... 6-16
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 6-18
Checking the throttle grip free
play ............................................ 6-20Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-22
Checking the front and rear brake
lever free play ............................ 6-23
Checking the front and rear brake
pads .......................................... 6-24
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-26
Checking and lubricating the
cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-26
Lubricating the front and rear
brake levers ............................... 6-27
Checking and lubricating the
centerstand and sidestand........ 6-27
Checking the front fork ................. 6-28
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-32
Tail/brake light .............................. 6-33
Front turn signal light .................... 6-33
Replacing a rear turn signal light
bulb ........................................... 6-33
Replacing the license plate light
bulb ........................................... 6-34
Auxiliary light ................................ 6-35
Troubleshooting............................ 6-35U1SDE1E0.book Page 1 Monday, September 23, 2013 3:55 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-14
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-13
Final transmission oil• Check vehicle for oil leakage. 6-15
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-16
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-23, 6-24, 6-24
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16821
Tips for reducing fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34322
0–1000 km (0–600 mi)
Avoid prolonged operation above 4000
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the engine oil, final transmission oil
and the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6000
r/min.1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU34492
TIPEngine air filters and V-belt air filter
• This model’s engine air filters are equipped with disposable oil-coated paper elements, which must not be cleaned
with compressed air to avoid damaging them.
• The engine air filter elements need to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.21*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change coolant. Every 3 years
22Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√√√√
23*V-belt• Replace. When the V-belt replacement indicator flashes [every 20000 km (12500 mi)]
24*Front and rear
brake switches• Check operation.√√√√√√
25Moving parts and
cables• Lubricate.√√√√√
26*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material en-
ters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
11. Reset the oil change indicator ac-
cording to the following proce-
dure.
To reset the oil change indicator
1. Turn the key to “ON”.
2. Hold the “OIL CHANGE” button
pushed for 15 to 20 seconds.3. Release the “OIL CHANGE” but-
ton, and the oil change indicator
will go off.
TIPIf the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time. To reset the oil chan-
ge indicator before the periodic oil
change interval has been reached, fol-
low the above procedure, but note that
the indicator will come on for 1.4 sec-

GEŽ button, otherwise repeat the
procedure.
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.
1. “OIL CHANGE” buttonZAUM1051
OIL CHANGE
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make surethat no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM3043
To check the coolant level
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion.
2. Open the front storage compart-
ment A. (See page 3-16.)TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.3. Check the coolant level through
the check window.
1. Final transmission oil filler cap
2. O-ring
3. Final transmission oil drain bolt
4. GasketTightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
21
34
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2190 mm (86.2 in)
Overall width:
780 mm (30.7 in)
Overall height:
1385 mm (54.5 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1565 mm (61.6 in)
Ground clearance:
103 mm (4.06 in)
Minimum turning radius:
2500 mm (98.4 in)Weight:Curb weight:
YP400R 211 kg (465 lb)
YP400RA 215 kg (474 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Single cylinder
Displacement:
395 cm³
Bore × stroke:
83.0 × 73.0 mm (3.27 × 2.87 in)
Compression ratio:
10.60 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter element replacement:
1.70 L (1.80 US qt, 1.50 Imp.qt)Final transmission oil:Type:
YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.31 L (0.33 US qt, 0.27 Imp.qt)
Radiator capacity (including all routes):
1.38 L (1.46 US qt, 1.21 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity:
14.0 L (3.70 US gal, 3.08 Imp.gal)
Fuel reserve amount:
2.0 L (0.53 US gal, 0.44 Imp.gal)Fuel injection:Throttle body:
ID mark:
5RUG 20Spark plug(s):Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive:
Gear
–20 –10 0
1020 30 40 50 C 10 30 50 70 90 110 0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
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SPECIFICATIONS
8-2
8
Secondary reduction ratio:
6.643 (31/14 x 42/14)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Underbone
Caster angle:
28.00 °
Trail:
100 mm (3.9 in)Front tire:Type:
Tubeless
Size:
120/70-15 M/C 56S
Manufacturer/model:
MICHELIN/CITY GRIP
Manufacturer/model:
SAVA/DIAMONDS MC28Rear tire:Type:
Tubeless
Size:
150/70-13 M/C 64S
Manufacturer/model:
MICHELIN/CITY GRIP
Manufacturer/model:
SAVA/DIAMONDS MC28
Loading:Maximum load:
YP400R 185 kg (408 lb)
YP400RA 181 kg (399 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
220 kPa (2.20 kgf/cm², 32 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Loading condition:
YP400R 90–185 kg (198–408 lb)
YP400RA 90–181 kg (198–399 lb)
Front:
220 kPa (2.20 kgf/cm², 32 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
15 x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
13 x MT4.00Front brake:Type:
Dual disc brakeOperation:
Right hand operation
Specified brake fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110.0 mm (4.33 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
92.0 mm (3.62 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
GT9B-4
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10-1
10
INDEX
AABS (for ABS models) .......................... 3-12
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter elements and check hoses
and V-belt case air filter element ....... 6-18
Anti-theft alarm (optional) ..................... 3-10
Auxiliary light ........................................ 6-35BBattery .................................................. 6-29
Brake fluid, changing............................ 6-26
Brake fluid level, checking.................... 6-24
Brake lever, front .................................. 3-11
Brake lever, rear ................................... 3-12
Brake levers, lubricating ....................... 6-27
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converters.............................. 3-15
Centerstand and sidestand, checking
and lubricating ................................... 6-27
Coolant ................................................. 6-16DDimmer switch...................................... 3-11EEngine break-in ...................................... 5-4
Engine oil and oil filter element............. 6-13
Engine trouble warning light ................... 3-4FFinal transmission oil ............................ 6-15
Front and rear brake lever free play,
checking ............................................. 6-23
Front and rear brake pads, checking ... 6-24Front fork, checking ............................. 6-28
Front turn signal light ........................... 6-33
Fuel ...................................................... 3-14
Fuel consumption, tips for reducing ...... 5-4
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-31
HHandlebar switches ............................. 3-10
Hazard switch ...................................... 3-11
Headlight bulb, replacing ..................... 6-32
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-11IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-19
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-4
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-34MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-6PPanels, removing and installing ............. 6-8
Parking ................................................... 5-5
Part locations ......................................... 2-1
Pass switch .......................................... 3-11
SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Seat....................................................... 3-16
Shock absorber assemblies,
adjusting ............................................. 3-18
Sidestand.............................................. 3-18
Spark plug, checking ............................ 6-11
Specifications ......................................... 8-1
Speedometer .......................................... 3-5
Starting off .............................................. 5-2
Starting the engine ................................. 5-1
Start switch ........................................... 3-11
Steering, checking ................................ 6-29
Storage ................................................... 7-4
Storage compartments ......................... 3-16TTachometer............................................. 3-6
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, checking ........... 6-20
Tires ...................................................... 6-21
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-35
Troubleshooting charts ......................... 6-36
Turn signal indicator lights...................... 3-3
Turn signal light bulb (rear),
replacing ............................................. 6-33
Turn signal switch ................................. 3-11VValve clearance..................................... 6-20
Vehicle identification number ................. 9-1
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