brake YAMAHA XSR 900 2016 Owner's Manual

Periodic maintenance and adjustment
6-21
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11
12 touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.
EAU46292
Rear brake pads
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU40262
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA16011
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber seals
1. Brake pad wear indicator groove
1
1
1. Minimum level mark
1
1. Minimum level markSpecified brake fluid:
DOT 4
1
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Periodic maintenance and adjustment6-22
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may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, and dirt may
clog the ABS hydraulic unitvalves.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
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Periodic maintenance and adjustment6-26
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567
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12
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
EAU23144
Checking and lubricating the
brake and cl
utch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant:
Lithium-soap-based grease
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Periodic maintenance and adjustment
6-27
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12 Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
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Periodic maintenance and adjustment6-28
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567
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12
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Raise the front wheel off the ground. (See page 6-36.)
WARNING! To avoid injury, se-
curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the frontfork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
B90-9-E0_1.book 28 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Periodic maintenance and adjustment
6-35
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12 4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the headlight unit.
EAU70540
Brake/tail lightThis model is equipped with an
LED-type brake/tail light.
If the brake/tail light does not come on,
have a Yamaha dealer check it.
EAU24205
Replacing a turn signal light
bulb1. Remove the turn signal light lens by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
1. Auxiliary light bulb
1
1. Turn signal light lens
2. Screw
1
2
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Motorcycle care and storage
7-2
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67
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12 off any detergent residue using
plenty of water, as it is harmful
to plastic parts.

Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.

Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.

For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield. Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.TIPSalt sprayed on roads in the winter may
remain well into spring. 1. Clean the motorcycle with cold wa- ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
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Motorcycle care and storage
7-3
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including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.

If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
NOTICE
ECA10801

Apply spray oil and wax spar-
ingly and make sure to wipe off any excess.

Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.

Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from thelens.
EAU26183
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10811

Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
B90-9-E0_1.book 3 ページ ２０１５年１２月１５日　火曜日　午後８時５分

Specifications
8-2
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78
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6th: 1.037 (28/27)
Chassis:Frame type: Diamond
Caster angle: 25.0 
Trail:
103 mm (4.1 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/S20F MRear tire:Type:
Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model: BRIDGESTONE/S20R MLoading:Maximum load:170 kg (375 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):1 person:Front:250 kPa (2.50 kgf/cm
2, 36 psi) Rear:
290 kPa (2.90 kgf/cm
2, 42 psi)
2 persons:
Front: 250 kPa (2.50 kgf/cm2, 36 psi)
Rear:
290 kPa (2.90 kgf/cm2, 42 psi)
Front wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:Hydraulic dual disc brake
Specified brake fluid:
DOT 4Rear brake:Type:Hydraulic single disc brake
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper Wheel travel:
137 mm (5.4 in)
Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 130 mm (5.1 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ10S
Voltage, capacity: 12 V, 8.6 Ah (10 HR)Headlight:Bulb type:Halogen bulbBulb wattage  quantity:Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light: LED
Front turn signal light: 10.0 W  2
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10-1
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3
4
5
6
7
8
910
11
12
IndexAABS ..........................................................3-17
ABS warning light.......................................3-5
Air filter element .......................................6-15
Auxiliary DC connector ............................3-30
Auxiliary light bulb, replacing ...................6-34BBattery......................................................6-29
Brake and clutch levers, checking and lubricating ..............................................6-26
Brake and shift pedals, checking and lubricating ..............................................6-26
Brake fluid, changing ...............................6-22
Brake fluid level, checking .......................6-21
Brake lever ...............................................3-16
Brake lever free play, checking ................6-19
Brake light switches .................................6-20
Brake pedal ..............................................3-17
Brake/tail light ..........................................6-35CCables, checking and lubricating .............6-25
Canister......................................................6-9
Care ...........................................................7-1
Catalytic converter ...................................3-22
Clutch lever ..............................................3-16
Clutch lever free play, adjusting ...............6-19
Coolant.....................................................6-12
Coolant temperature warning light .............3-4DDiagnostic connector .................................9-2
Dimmer switch .........................................3-14
D-mode (drive mode) ...............................3-13
Drive chain, cleaning and lubricating .......6-24
Drive chain slack ......................................6-23
EEngine break-in ......................................... 5-4
Engine idling speed, checking ................. 6-15
Engine oil and oil filter cartridge ................ 6-9
Engine serial number................................. 9-1
Engine trouble warning light ...................... 3-5FFront and rear brake pads, checking ....... 6-20
Front fork, adjusting ................................. 3-24
Front fork, checking ................................. 6-28
Fuel.......................................................... 3-20
Fuel consumption, tips for reducing........... 5-4
Fuel tank breather hose and overflow
hose ...................................................... 3-22
Fuel tank cap ........................................... 3-20
Fuses, replacing ...................................... 6-30HHandlebar switches ................................. 3-14
Hazard switch .......................................... 3-15
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-4
Horn switch .............................................. 3-15IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-28
Immobilizer system .................................... 3-1
Immobilizer system indicator light.............. 3-6
Indicator lights and warning lights ............. 3-4LLicense plate light .................................... 6-36
Luggage strap holders ............................. 3-27MMain switch/steering lock........................... 3-2
Maintenance and lubrication, periodic ....... 6-4 Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function meter unit ............................ 3-6
NNeutral indicator light ................................ 3-4OOil level warning light ................................ 3-4PParking ...................................................... 5-5
Part locations ............................................ 2-1
Pass switch ............................................. 3-14SSafety information ..................................... 1-1
Seat ......................................................... 3-23
Shifting ...................................................... 5-2
Shift pedal ............................................... 3-16
Shock absorber assembly, adjusting ...... 3-25
Sidestand ................................................ 3-27
Sidestand, checking an
d lubricating........ 6-27
Spark plugs, checking ............................... 6-8
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Steering, checking................................... 6-28
Stop/Run/Start switch.............................. 3-15
Storage...................................................... 7-3
Storage compartment.............................. 3-23
Supporting the motorcycle ...................... 6-36
Swingarm pivots, lubricating ................... 6-27TThrottle grip and cable, checking and lubricating ............................................. 6-25
Throttle grip free play, checking .............. 6-15
Tires ........................................................ 6-16
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