maintenance YAMAHA XT1200Z 2010 Owner's Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45511
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place the vehicle on the center- stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10751]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAU34224
Battery The battery is located behind cowling
A. (See page 6-8.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact withskin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
 EXTERNAL: Flush with plenty
of water.
 INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
 EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16520
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery. If
you do not have access to a con-
stant-voltage battery charger, have a
Yamaha dealer charge your battery.To store the battery 1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF ”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16302]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery1
3
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that the battery leads are properly con-
nected to the battery terminals.
NOTICE
ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU49581
Replacing the fuses The fuse boxes and the ABS motor
fuse are located behind cowling A, and
the main fuse is located behind cowling
B. (See page 6-8.)
If a fuse is blown, replace it as follows.1. Turn the key to “ OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
4. Fuse box
12
3
4
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-tem)
6. Radiator fan fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Auxiliary DC jack fuse
11.Taillight fuse
12.O/P (option) fuse
13.Spare fuse
78912
13
13
1110
124563
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to
“ON ” and turn on
the electrical circuit in question to
check if the device operates. 4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.Specified fuses:Main fuse:
50.0 A
Headlight fuse:
20.0 A
Taillight fuse: 7.5 A
Signaling system fuse: 10.0 A
Ignition fuse:
20.0 A
Radiator fan fuse: 20.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
Fuel injection system fuse: 10.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse:
7.5 A
Auxiliary DC jack fuse: 3.0 A
ABS motor fuse: 30.0 A
O/P (option) fuse:
20.0 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAU39012
Replacing a headlight bulb This model is equipped with quartz bulb
headlights. If a headlight bulb burns
out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Remove the headlight bulb coverby turning it counterclockwise.
2. Disconnect the headlight coupler. 3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po- sition, and then secure it with the
bulb holder.1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1. Headlight coupler
1. Headlight bulb
2. Headlight bulb holder
1
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
65. Connect the headlight coupler.
6. Install the headlight bulb cover by
turning it clockwise.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU24181
Tail/brake light This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lensby removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.1. Turn signal light lens
2. Screw
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191] EAU49720
Replacing a license plate light
bulb 1. Remove the license plate light unit
bolts.
2. Remove the license plate light socket (together with the bulb) by
turning it counterclockwise, and
then pulling it out. 3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in, and then
turning it clockwise until it stops.
1. Turn signal light bulb
1
1. License plate light unit
2. Bolt
2
1
1. License plate light bulb socket
1. License plate light bulb
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
66. Place the license plate light unit in
the original position, and then in-
stall the bolts.
EAU49622
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.1. Remove the windshield by remov- ing the screws.
2. Remove the panel by removing the quick fasteners. 3. Remove the headlight unit cover
by removing the bolts.
4. Remove the headlight unit bolts, then pull the headlight unit slightly
out, making sure that it remains1. Windshield
2. Screw
1
2
2
1. Panel
2. Quick fastener
1. Headlight unit cover
2. Bolt
2
1
2
2 1
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
supported.
NOTICE: Be careful
not to pull the headlight leads.
[ECA16810]
5. Remove the auxiliary light socket (together with the bulb) by turning
the socket counterclockwise. 6. Remove the burnt-out bulb by pull-
ing it out.
7. Insert a new bulb into the socket.
8. Install the auxiliary light socket (to- gether with the bulb) by pushing it
in and turning it clockwise. 9. Install the headlight unit by install-
ing the bolts, and then tightening
them to the specified torque.
10. Install the headlight unit cover by installing the bolts.
11. Install the panel by installing the quick fasteners.
12. Install the windshield by installing the screws, and then tightening
them to the specified torque.
WARNING! A loose windshield could cause an accident. Be
sure to tighten the screws to the
specified torque.
[EWA15510]
1. Headlight unit
2. Bolt
1. Headlight lead
1
2
2
1
1. Auxiliary light bulb socket
1. Auxiliary light bulb
1
1
Tightening torque:Headlight unit bolt: 7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
Tightening torque: Windshield screw: 0.5 Nm (0.05 m ·kgf, 0.36 ft ·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAU25871
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi- or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.U23PE0E0.book Page 36 Wednesday, March 3, 2010 2:29 PM