AUX YAMAHA XT1200Z 2011 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
D-mode (drive mode) ......................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-15
Handlebar switches ......................3-16
Clutch lever ...................................3-17
Shift pedal .....................................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-19
ABS ..............................................3-20
Traction control system ................3-21
Fuel tank cap ................................3-22
Fuel ...............................................3-23
Fuel tank breather/overflow hose ..........................................3-24
Catalytic converter ........................3-24
Rider seat .....................................3-25
Adjusting the rider seat height ......3-26
Windshield ....................................3-27 Adjusting the front fork ................. 3-28
Adjusting the shock absorber
assembly ................................... 3-29
Carriers ........................................ 3-31
Luggage strap holders ................. 3-31
Sidestand ..................................... 3-32
Ignition circuit cut-off system ........ 3-32
Auxiliary DC jack .......................... 3-34
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner ’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing
cowlings ...................................... 6-8
Checking the spark plugs ............. 6-10 Engine oil and oil filter cartridge ... 6-11
Final gear oil ................................ 6-14
Coolant ........................................ 6-15
Air filter element ........................... 6-16
Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-18
Spoke wheels .............................. 6-20
Clutch lever .................................. 6-20
Checking the brake lever free play ........................................... 6-20
Brake light switches ..................... 6-21
Checking the front and rear brake pads .......................................... 6-21
Checking the brake fluid level ...... 6-22
Changing the brake and clutch fluids ......................................... 6-23
Checking and lubricating the cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the brake and shift pedals .............. 6-24
Checking and lubricating the brake and clutch levers ............ 6-25
Checking and lubricating the
centerstand and sidestand ....... 6-25U23PE1E0.book Page 1 Tuesday, August 10, 2010 8:39 AM

TABLE OF CONTENTS
Lubricating the swingarm pivots ......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Replacing a headlight bulb ........... 6-31
Tail/brake light .............................. 6-32
Replacing a turn signal light bulb ........................................... 6-32
Replacing a license plate light bulb ........................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Troubleshooting ............................ 6-36
Troubleshooting charts ................. 6-37
MOTORCYCLE CARE AND
STORAGE .......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............. 9-1
Identification numbers .................... 9-1
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DESCRIPTION
2-3
2
EAU10430
Controls and instruments
87654
321
9
10
1. Clutch lever (page 3-17)
2. Left handlebar switches (page 3-16)
3. Clutch fluid reservoir (page 6-22)
4. Multi-function meter unit (page 3-8)
5. Auxiliary DC jack (page 3-34)
6. Front brake fluid reservoir (page 6-22)
7. Right handlebar switches (page 3-16)
8. Brake lever (page 3-18) 9. Throttle grip (page 6-17)
10.Main switch/steering lock (page 3-3)
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU10472
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code re-
registering key (red bow), keep it in a
safe place and only use it for code re-
registering.
EAU26811
ON
All electrical circuits are supplied with
power; the meter lighting, taillights, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.TIPThe headlights come on automatically
when the engine is started and stay on
until the key is turned to “OFF ”.
EAU10661
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10061
Never turn the key to “ OFF” or
“ LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
EAU10691
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved. To lock the steering
1. Turn the handlebars all the way to
the left or right.
2. Push the key in from the “ OFF” po-
sition, and then turn it to “ LOCK”
while still pushing it.
3. Remove the key.1. Push.
2. Turn.12
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
To unlock the steering
Push the key into the main switch, and
then turn it to “
OFF” while still pushing
it.
EAU39460
(Parking)
The steering is locked, and the tail-
lights, license plate light and auxiliary
lights are on. The hazard lights and turn
signal lights can be turned on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before the
key can be turned to “”.
NOTICE
ECA11020
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU49391
Indicator lights and warning
lights
1. Push.
2. Turn.12
1. Engine trouble warning light “”
2. Oil level warning light “”
3. Traction control system indicator/warning light “TCS ”
4. Left turn signal indicator light “”
5. Anti-lock Brake System (ABS) warning light “”
6. High beam indicator light “”
7. Neutral indicator light “”
8. Coolant temperature warning light “”
9. Immobilizer system indicator light
10.Right turn signal indicator light “”
6
10
789
12345
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
3-34
3
EAU49451
Auxiliary DC jack NOTICE
ECA15431
The accessory connected to the
auxiliary DC jack should not be used
with the engine turned off, and the
load must never exceed 30 W (2.5 A),
otherwise the fuse may blow or the
battery may discharge.
WARNING
EWA14360
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack
is not being used.This vehicle is equipped with an auxilia-
ry DC jack.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
key is in the “ON ” position and should
only be used when the engine is run-
ning.
To use the auxiliary DC jack 1. Turn the key to “OFF ”.
2. Remove the auxiliary DC jack cap. 3. Turn the accessory off.
4. Insert the accessory plug into the
auxiliary DC jack.
5. Turn the key to “ON ”, and then
start the engine. (See page 5-1.)
6. Turn the accessory on.
1. Auxiliary DC jack cap
1. Auxiliary DC jack
11
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
is turned to “
OFF”, then con-
nect the positive lead before
connecting the negative lead.
[ECA16840]
4. After installation, make sure that the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU49581
Replacing the fuses The fuse boxes and the ABS motor
fuse are located behind cowling A, and
the main fuse is located behind cowling
B. (See page 6-8.)
If a fuse is blown, replace it as follows.1. Turn the key to “ OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
4. Fuse box
12
3
4
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-tem)
6. Radiator fan fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Auxiliary DC jack fuse
11.Taillight fuse
12.O/P (option) fuse
13.Spare fuse
78912
13
13
1110
124563
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to
“ON ” and turn on
the electrical circuit in question to
check if the device operates. 4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.Specified fuses:Main fuse:
50.0 A
Headlight fuse:
20.0 A
Taillight fuse: 7.5 A
Signaling system fuse: 10.0 A
Ignition fuse:
20.0 A
Radiator fan fuse: 20.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
Fuel injection system fuse: 10.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse:
7.5 A
Auxiliary DC jack fuse: 3.0 A
ABS motor fuse: 30.0 A
O/P (option) fuse:
20.0 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
66. Place the license plate light unit in
the original position, and then in-
stall the bolts.
EAU49622
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.1. Remove the windshield by remov- ing the screws.
2. Remove the panel by removing the quick fasteners. 3. Remove the headlight unit cover
by removing the bolts.
4. Remove the headlight unit bolts, then pull the headlight unit slightly
out, making sure that it remains1. Windshield
2. Screw
1
2
2
1. Panel
2. Quick fastener
1. Headlight unit cover
2. Bolt
2
1
2
2 1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6
supported.
NOTICE: Be careful
not to pull the headlight leads.
[ECA16810]
5. Remove the auxiliary light socket (together with the bulb) by turning
the socket counterclockwise. 6. Remove the burnt-out bulb by pull-
ing it out.
7. Insert a new bulb into the socket.
8. Install the auxiliary light socket (to- gether with the bulb) by pushing it
in and turning it clockwise. 9. Install the headlight unit by install-
ing the bolts, and then tightening
them to the specified torque.
10. Install the headlight unit cover by installing the bolts.
11. Install the panel by installing the quick fasteners.
12. Install the windshield by installing the screws, and then tightening
them to the specified torque.
WARNING! A loose windshield could cause an accident. Be
sure to tighten the screws to the
specified torque.
[EWA15510]
1. Headlight unit
2. Headlight unit bolt
1. Headlight lead
1
2
2
1
1. Auxiliary light bulb socket
1. Auxiliary light bulb
1
1
Tightening torque:Headlight unit bolt: 7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
Tightening torque: Windshield screw: 0.5 Nm (0.05 m ·kgf, 0.36 ft ·lbf)
U23PE1E0.book Page 35 Tuesday, August 10, 2010 8:39 AM