engine oil YAMAHA XT1200ZE 2017 User Guide

Periodic maintenance an d a djustment
6-11
6
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
TIP
Check the O-ring for damage, and re-
place it if necessary.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level surfa- ce.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the oil tank to collect the used oil.
4. Remove the engine oil filler cap, the drain bolt and its gasket to
drain the oil from the oil tank. 5. Place an oil pan under the engine
to collect the used oil.
6. Remove the engine oil drain bolt and its gasket to drain the oil from
the crankcase.
TIP
Skip steps 7–11 if the oil filter cartridge
is not being replaced.
7. Remove cowling C. (See page6-7.)
8. Remove the oil filter cartridge with an oil filter wrench.
1. Engine oil filler cap
2. O-ring
2
11. Engine oil drain bolt (oil tank)
2. Gasket
1. Engine oil drain bolt (crankcase)
2. Gasket
1
2
1
2
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Periodic maintenance an d a djustment
6-12
6
TIP
An oil filter wrench is available at a
Yamaha dealer.
9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
TIP
Make sure that the O-ring is properly
seated.
10. Install the new oil filter cartridge with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 11. Install the cowling.
12. Install the engine oil drain bolts
and their new gasket, and then
tighten the bolts to the specified
torques.
13. Refill with the specified amount of the recommended engine oil.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
1. Oil filter cartridge
2. Oil filter wrench
1. O-ring
2
1
1. Torque wrench
Tightening torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
Ti ghtening torques:
Engine oil drain bolt (crankcase):
20 N·m (2.0 kgf·m, 15 lb·ft)
Engine oil drain bolt (oil tank): 20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter removal: 3.40 L (3.59 US qt, 2.99 Imp.qt)
1
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Periodic maintenance an d a djustment
6-13
6
NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical add itives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
a ddition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
14. Check the O-ring for damage, and replace it if necessary.
15. Install and tighten the engine oil filler cap.
16. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.
NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.
17. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Engine oil filler cap
2. O-ring
2
1
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Motorcycle care and stora ge
7-1
7
EAU37834
Matte color caution
NOTICE
ECA15193
Some mo dels are equipped with
matte colore d finishe d parts. Be
sure to consult a Yamaha dealer for
a d vice on what pro ducts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical prod ucts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applied to any matte colored fin-
ishe d parts.
EAU54711
Care
While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleanin g
1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov- ers as well as all electrical cou-
plers and connectors, including
the spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleanin g
NOTICE
ECA10773
Avoi d usin g stron g aci dic wheel
cleaners, especially on spoke d
wheels. If such prod ucts are
use d on har d-to-remove dirt, do
not leave the cleaner on the af-
fected area any lon ger than in-
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Motorcycle care and stora ge
7-4
7
EAU49592
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.
Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then pla-
ce the spark plugs on the cylin- der head so that the electrodes
are grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully char- ge it. Store it in a cool, dry place
and charge it once a month. Do
not store the battery in an exces-
sively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-30.
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Specifications
8-1
8
Dimensions:
Overall length:2250 mm (88.6 in)
Overall width:
980 mm (38.6 in)
Overall height: 1410/1470 mm (55.5/57.9 in)
Seat height: 845/870 mm (33.3/34.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 190 mm (7.48 in)
Minimum turning radius: 2.7 m (8.86 ft)
Wei ght:
Curb weight:
266 kg (586 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 1199 cm³
Bore × stroke:
98.0 × 79.5 mm (3.86 × 3.13 in)
Compression ratio:
11.0 : 1
Starting system: Electric starter
Lubrication system: Dry sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 3.10 L (3.28 US qt, 2.73 Imp.qt) With oil filter removal:
3.40 L (3.59 US qt, 2.99 Imp.qt)
Final gear oil:
Type:
Yamaha genuine shaft drive gear oil SAE 80W-90 API GL-5 or SAE 80 API GL-4
Hypoid gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator (including all routes):
1.83 L (1.93 US qt, 1.61 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 23 L (6.1 US gal, 5.1 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)
Fuel injection:
Throttle body:ID mark:
BP81 00
Spark plu g(s):
Manufacturer/model:
NGK/CPR8EB9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:1.466 (85/58)
Final drive: Shaft
Secondary reduction ratio:
2.987 (21/25 x 32/9)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st:2.769 (36/13)
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Specifications
8-3
8
Battery:
Model:YTZ12S
Voltage, capacity:
12 V, 11.0 Ah (10 HR)
Hea dlig ht:
Bulb type:
Halogen bulb
Bul b watta ge:
Headlight:
H7, 55.0 W
Brake/tail light: LED
Front turn signal light:
LED
Rear turn signal light:
LED
Auxiliary light: 5.0 W
License plate light: 5.0 W
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Engine trouble warning light: LED
ABS warning light:
LED
Cruise control “SET” indicator light: LED
Cruise control “ON” indicator light: LED
Immobilizer system indicator light:
LED
Traction control system indicator/warning
light:
LED
Suspension warning light: LED
Fuse(s):
Main fuse:
50.0 A Terminal fuse 1:
3.0 A
Headlight fuse: 20.0 A
Brake light fuse:
1.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 20.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 20.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 20.0 A
Suspension fuse: 15.0 A
Cruise control fuse:
1.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
O/P (option) fuse:
20.0 A
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10-1
10
Index
A
ABS ...................................................... 3-27
ABS warning light ................................... 3-5
Air filter element ................................... 6-17
Auxiliary DC jack .................................. 3-45
Auxiliary light bulb, replacing ............... 6-35
B
Battery .................................................. 6-30
Brake and clutch fluids, changing ........ 6-26
Brake and clutch levers, checking
and lubricating ................................... 6-27
Brake and shift pedals, checking
and lubricating ................................... 6-27
Brake fluid level, checking ................... 6-25
Brake lever ........................................... 3-25
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-26
C
Canister ................................................ 6-10
Care ........................................................ 7-1
Carriers ................................................. 3-41
Catalytic converter ............................... 3-32
Centerstand and sidestand, checking and lubricating ................................... 6-28
Clutch lever ................................. 3-24, 6-22
Coolant ................................................. 6-16
Cowlings, removing and installing ......... 6-7
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-24
Cruise control system ............................ 3-7
D
Data recording, vehicle .......................... 9-3
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-23
D-mode (drive mode) ........................... 3-22
E
Electronically adjustable suspension system warning light ............................ 3-5
Engine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-10
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-5
F
Final gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-29
Fuel....................................................... 3-30
Fuel consumption, tips for reducing ...... 5-4 Fuel tank cap ........................................ 3-30
Fuel tank overflow hose ........................ 3-32
Fuses, replacing.................................... 6-32
H
Handlebar switches .............................. 3-23
Hazard switch ....................................... 3-23
Headlight bulb, replacing ...................... 6-33
High beam indicator light........................ 3-4
Horn switch........................................... 3-23
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-43
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
L
License plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-42
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-24
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-10
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
R
Rider seat.............................................. 3-33
Rider seat height, adjusting .................. 3-34
S
Safety information................................... 1-1
Select switch ........................................ 3-24
Shifting .................................................... 5-3
Shift pedal............................................. 3-25
Sidestand .............................................. 3-43
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-23
Storage ................................................... 7-4
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