brake YAMAHA XVS1100 2000 Owners Manual

DESCRIPTION
2-2
2
Right view8. Oil filter (page 6-9)
9. Battery (page 6-23)
10. Main fuse (page 6-25)
11. Main switch/Steering lock (page 3-1)
12. Air filter (page 6-10)
13. Rear brake pedal (page 3-6)
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DESCRIPTION
2-3
2
Controls/Instruments1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Starter (choke) “ ” (page 3-9)
4. Speedometer (page 3-3)
5. Fuel tank cap (page 3-7)
6. Right handlebar switches (page 3-5)
7. Throttle grip (page 6-12)
8. Front brake lever (page 3-6)
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3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/Steering lock ................................................................... 3-1
Indicator lights .................................................................................... 3-2
Speedometer...................................................................................... 3-3
Antitheft alarm (optional) .................................................................... 3-4
Handlebar switches ............................................................................ 3-4
Clutch lever ........................................................................................ 3-5
Shift pedal .......................................................................................... 3-6
Front brake lever................................................................................. 3-6
Rear brake pedal ................................................................................ 3-6
Fuel tank cap...................................................................................... 3-7
Fuel .................................................................................................... 3-7
Fuel cock ............................................................................................ 3-8
Starter (choke) “ ” .......................................................................... 3-9
Seats ................................................................................................ 3-10
Helmet holder ................................................................................... 3-11
Storage compartment ...................................................................... 3-11
Rear shock absorber adjustment ..................................................... 3-13
Luggage strap holders ..................................................................... 3-15
Sidestand ......................................................................................... 3-15
Sidestand/clutch switch operation check.......................................... 3-16
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INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00157
Shift pedalThis motorcycle is equipped with a con-
stant-mesh 5-speed transmission.
The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch when shifting.
EAU00158
Front brake leverThe front brake lever is located on the
right handlebar. Pull it toward the han-
dlebar to apply the front brake.
EAU00162
Rear brake pedalThe rear brake pedal is on the right
side of the motorcycle. Press down on
the brake pedal to apply the rear brake.
1. Shift pedal
1. Rear brake pedal
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4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, free play, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-16 ~ 6-20
Rear brake• Check operation, free play, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-17 ~ 6-20
Clutch• Check operation condition and free play.
• Adjust if necessary.6-15
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-12, 6-20
Engine oil• Check oil level.
• Fill with oil if necessary.6-7 ~ 6-9
Final gear oil• Check vehicle for leakage. 6-9 ~ 6-10
Wheels and tires• Check tire pressure, wear, damage and spoke tightness.
• Tighten spokes if necessary.6-13 ~ 6-15
Control cable• Check for smooth operation.
• Lubricate if necessary.6-20
Brake and shift pedal shafts• Check for smooth operation.
• Lubricate if necessary.6-21
Brake and clutch lever pivots• Check for smooth operation.
• Lubricate if necessary.6-21
Sidestand pivot• Check for smooth operation.
• Lubricate if necessary.6-21
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Panel removal and installation .............................. 6-5
Panel A ................................................................. 6-5
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Final gear oil ......................................................... 6-9
Air filter ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-15
Clutch lever free play adjustment........................ 6-15
Front brake lever free play adjustment ................ 6-16
Rear brake pedal height adjustment ................... 6-17
Brake light switch adjustment ............................. 6-17Checking the front and rear brake pads ............. 6-18
Inspecting the brake fluid level ........................... 6-19
Brake fluid replacement ..................................... 6-20
Cable inspection and lubrication ........................ 6-20
Throttle cable and grip lubrication ...................... 6-20
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-21
Sidestand lubrication.......................................... 6-21
Front fork inspection ........................................... 6-22
Steering inspection ............................................ 6-22
Wheel bearings .................................................. 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-27
Turn signal and taillight bulb replacement .......... 6-28
Troubleshooting .................................................. 6-29
Troubleshooting chart ......................................... 6-30
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.ÖÖÖ
5 Air filter• Clean or replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.ÖÖ
10*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02970
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake system
• When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid level regu-
larly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@22 Final gear oil• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 km and thereafter every 24,000 km
or 24 months (whichever comes first).ÖÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
6 Tire inspection
Always check the tires before operating
the motorcycle. If center tread depth
reaches the limit as shown, if the tire
has a nail or glass fragments in it, or if
the side wall is cracked, contact a
Yamaha dealer immediately and have
the tire replaced.
CE-10E
CE-26ENOTE:@ These limits may be different by regula-
tion from country to country. If so, con-
form to the limits specified by the
regulations of your own country. @
EAU00681
WARNING
@ l
Operating the motorcycle with
excessively worn tires decrease
riding stability and can lead to
loss of control. Have excessive-
ly worn tires replaced by a
Yamaha dealer immediately.
Brakes, tires, and related wheel
parts replacement should be
left to a Yamaha Service Techni-
cian.
l
Patching a punctured tube is
not recommended. If it is abso-
lutely necessary to do so, use
great care and replace the tube
as soon as possible with a good
quality replacement.
@
1. Side wall
a. Tread depth
FRONT
Manufacturer Size Type
Bridgestone 110/90-18 61S L309
Dunlop 110/90-18 61S K555F
REAR
Manufacturer Size Type
Bridgestone 170/80-15M/C 77S G546
Dunlop 170/80-15M/C 77S K555
Minimum tire tread depth
(front and rear)1.6 mm
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EAU00696
Front brake lever free play
adjustmentThe free play at the front brake lever
should be 5 ~ 8 mm.
1. Loosen the locknut.
2. Turn the adjusting bolt in direction
a
to increase free play or in direction
b
to decrease free play.
3. After adjusting, tighten the locknut.
EW000099
WARNING
@ l
Check the brake lever free play.
Be sure the brake is working
properly.
l
A soft or spongy feeling in the
brake lever can indicate the
presence of air in the brake sys-
tem. This air must be removed
by bleeding the brake system
before the motorcycle is operat-
ed. Air in the system will cause
greatly diminished braking ca-
pability and can result in loss ofcontrol and an accident. Have a
Yamaha dealer inspect and
bleed the system if necessary.
@
1. Locknut
2. Adjusting bolt
a. Free play
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