brake YAMAHA XVS1100A 2001 Owners Manual

DESCRIPTION
2-2
2
Right view (XVS1100)9. Engine oil filter element (page 6-7)
10. Battery (page 6-26)
11. Main fuse (page 6-28)
12. Main switch/steering lock (page 3-1)
13. Air filter element (page 6-11)
14. Brake pedal (page 3-7)
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DESCRIPTION
2-4
2
Right view (XVS1100A)9. Engine oil filter element (page 6-7)
10. Battery (page 6-26)
11. Main fuse (page 6-28)
12. Main switch/steering lock (page 3-1)
13. Air filter element (page 6-11)
14. Brake pedal (page 3-7)
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DESCRIPTION
2-5
2
Controls and instruments (XVS1100/XVS1100A)1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Starter (choke) lever (page 3-10)
4. Speedometer unit (page 3-3)
5. Fuel tank cap (page 3-7)
6. Right handlebar switches (page 3-5)
7. Throttle grip (page 6-13)
8. Brake lever (page 3-6)
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INSTRUMENT AND CONTROL FUNCTIONS
3
Main switch/steering lock .................................................................. 3-1
Indicator and warning lights ............................................................. 3-2
Speedometer unit .............................................................................. 3-3
Anti-theft alarm (optional) .................................................................. 3-4
Handlebar switches ........................................................................... 3-4
Clutch lever ....................................................................................... 3-5
Shift pedal (XVS1100)........................................................................ 3-6
Shift pedal (XVS1100A) ..................................................................... 3-6
Brake lever ........................................................................................ 3-6
Brake pedal ....................................................................................... 3-7
Fuel tank cap ..................................................................................... 3-7
Fuel ................................................................................................... 3-8
Fuel cock ........................................................................................... 3-9
Starter (choke) lever ......................................................................... 3-10
Seats (XVS1100) ............................................................................ 3-11
Seats (XVS1100A) ........................................................................... 3-12
Helmet holder .................................................................................. 3-13
Storage compartment ..................................................................... 3-14
Adjusting the shock absorber assembly .......................................... 3-15
Luggage strap holders .................................................................... 3-18
Sidestand ........................................................................................ 3-18
Ignition circuit cut-off system ........................................................... 3-19
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INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00157
Shift pedal (XVS1100)The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.
EAU01215
Shift pedal (XVS1100A)The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.NOTE:Use your toes or heel to shift up and
your toes to shift down.
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
1. Shift pedalXVS1100
1. Shift pedalXVS1100A
1. Brake lever
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INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU02917
Fuel tank cap To remove the fuel tank cap
Slide the lock cover open, insert the key
into the lock, and then turn it 1/4 turn
clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock and with the “ ” mark
facing forward.
1. Brake pedalXVS1100
1. Brake pedalXVS1100A
1. Fuel tank cap lock cover
2. “ ” mark
a. Unlock.
b. Lock.
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4-1
4
EAU01114
4-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-8
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-7–6-9
Final gear oil• Check vehicle for oil leakage. 6-9–6-10
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check lever free play.
• Adjust if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.6-17–6-18, 6-20–6-22
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.6-19–6-22
Clutch• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-17
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PRE-OPERATION CHECKS
4-2
4
Throttle grip• Make sure that operation is smooth.
• Lubricate throttle grip, housing and cables if necessary.
• Check free play.
• If necessary, have Yamaha dealer make adjustment.6-13
Control cables• Make sure that operation is smooth.
• Lubricate if necessary.6-22
Wheels and tires• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-13–6-16
Brake and shift pedals• Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.6-23
Brake and clutch levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-23
Sidestand• Make sure that operation is smooth.
• Lubricate pivot if necessary.6-24
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
Instruments, lights, signals
and switches• Check operation.
• Correct if necessary.—
Engine stop switch• Check operation.3-5
Sidestand switch• Check operation of ignition circuit cut-off system.
• If system is defective, have Yamaha dealer check vehicle.3-18 ITEM CHECKS PAGE
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing the panel ....................... 6-5
Checking the spark plugs .................................... 6-6
Engine oil and oil filter element ............................ 6-7
Final gear oil ........................................................ 6-9
Cleaning the air filter element ............................ 6-11
Adjusting the carburetors ................................... 6-12
Adjusting the engine idling speed ...................... 6-12
Adjusting the throttle cable free play .................. 6-13
Adjusting the valve clearance ............................ 6-13
Tires ................................................................... 6-13
Spoke wheels .................................................... 6-16
Adjusting the clutch lever free play .................... 6-17
Adjusting the brake lever free play ..................... 6-17
Adjusting the brake pedal position ..................... 6-19
Adjusting the rear brake light switch .................. 6-19
Checking the front and rear brake pads ............. 6-20
Checking the brake fluid level ............................ 6-21Changing the brake fluid ................................... 6-22
Checking and lubricating the cables ................. 6-22
Checking and lubricating the throttle grip
and cable ........................................................ 6-22
Checking and lubricating the brake and
shift pedals ...................................................... 6-23
Checking and lubricating the brake and
clutch levers .................................................... 6-23
Checking and lubricating the sidestand ............ 6-24
Checking the front fork ...................................... 6-24
Checking the steering ....................................... 6-25
Checking the wheel bearings ............................ 6-25
Battery ............................................................... 6-26
Replacing the fuses .......................................... 6-28
Replacing the headlight bulb ............................. 6-30
Replacing a turn signal light bulb or
the tail/brake light bulb .................................... 6-31
Troubleshooting ................................................. 6-32
Troubleshooting chart ........................................ 6-33
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU03685
Periodic maintenance and lubrication chart
NOTE:_ l
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
l
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
l
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_CP-02ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´ 1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel line• Check fuel hoses for cracks or damage.ÖÖÖÖ Ö
2*Fuel filter• Check condition.ÖÖ
3 Spark plugs• Check condition.
• Clean and regap.ÖÖ
• Replace.ÖÖ
4*Valves• Check valve clearance.
•Adjust.ÖÖÖÖ
5 Air filter element•Clean.ÖÖ
• Replace.ÖÖ
6Clutch• Check operation.
•Adjust.ÖÖÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
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