clutch YAMAHA XVS1300A 2008 User Guide

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
18Clutch lever pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
19Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
20 SidestandCheck operation.
Lubricate.√√√√√
21*Sidestand switchCheck operation.√√√√√√
22*Front forkCheck operation and for oil leak-
age.√√√√
23*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
24*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
25*Fuel injection sys-
temAdjust synchronization.√√√√√
26 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
27Engine oil filter car-
tridgeReplace.√√√
28*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
29*Front and rear brake
switchesCheck operation.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U11CE1E0.book Page 4 Friday, August 31, 2007 1:25 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
NOTE:Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.CAUTION:
ECA11620


In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.


Make sure that no foreign mate-rial enters the crankcase.10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.11. Turn the engine off, and then
check the oil level and correct it if
necessary.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.20 L (3.38 US qt) (2.82 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt) (2.99 Imp.qt)
1.“CD” specification
2.“ENERGY CONSERVING II”
1
2
U11CE1E0.book Page 10 Friday, August 31, 2007 1:25 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EAU21960
Cast wheels To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.

The wheel rims should be checked
for cracks, bends or warpage be-
fore each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.


The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.


Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.
EAU22031
Adjusting the clutch lever free
play The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
1. Loosen the locknut at the clutch le-
ver.
2. To increase the clutch lever free
play, turn the adjusting bolt in di-
rection (a). To decrease the clutch
lever free play, turn the adjusting
bolt in direction (b).3. If the specified clutch lever free
play could be obtained as de-
scribed above, tighten the locknut
and skip the rest of the procedure,
otherwise, proceed as follows.
4. Fully turn the adjusting bolt in di-
rection (a) to loosen the clutch ca-
ble.
5. Loosen the locknut further down
the clutch cable.
6. To increase the clutch lever free
play, turn the adjusting nut in direc-
tion (a). To decrease the clutch le-
ver free play, turn the adjusting nut
in direction (b).
7. Tighten both locknuts.1. Locknut (clutch lever)
2. Clutch lever free play adjusting bolt
3. Clutch lever free play
1. Clutch lever free play adjusting nut (clutch
cable)
2. Locknut (clutch cable)
12
(a)
(b)
U11CE1E0.book Page 16 Friday, August 31, 2007 1:25 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
EAU23142
Checking and lubricating the
brake and clutch levers Brake lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
EAU23201
Checking and lubricating the
sidestand The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10730
If the sidestand does not move up
and down smoothly, have a Yamahadealer check or repair it.
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
U11CE1E0.book Page 22 Friday, August 31, 2007 1:25 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2490 mm (98.0 in)
Overall width:
980 mm (38.6 in)
Overall height:
1115 mm (43.9 in)
Seat height:
715 mm (28.1 in)
Wheelbase:
1690 mm (66.5 in)
Ground clearance:
145 mm (5.71 in)
Minimum turning radius:
3500 mm (137.8 in)Weight:With oil and fuel:
303.0 kg (668 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1304.0 cm³
Bore × stroke:
100.0 × 83.0 mm (3.94 × 3.27 in)
Compression ratio:
9.50 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
3.20 L (3.38 US qt) (2.82 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt) (2.99 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.45 L (0.48 US qt) (0.40 Imp.qt)
Radiator capacity (including all routes):
2.10 L (2.22 US qt) (1.85 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
19.0 L (5.02 US gal) (4.18 Imp.gal)
Fuel reserve amount:
3.7 L (0.98 US gal) (0.81 Imp.gal)Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
ACW40/2
Spark plug (s):Manufacturer/model:
NGK/LMAR7A-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
70/45 (1.556)
Secondary reduction system:
Belt drive
Secondary reduction ratio:
70/30 (2.333)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
36/13 (2.769)
2nd:
32/18 (1.778)
3rd:
29/21 (1.381)
4th:
29/26 (1.115)
5th:
24/25 (0.960)
U11CE1E0.book Page 1 Friday, August 31, 2007 1:25 PM

INDEX
AAir filter element, replacing ................... 6-12
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-25
Brake and clutch levers,
checking and lubricating ..................... 6-22
Brake and shift pedals,
checking and lubricating ..................... 6-21
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ........................................... 3-12
Brake lever free play, adjusting ............ 6-17
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever........................................... 3-11
Clutch lever free play, adjusting ........... 6-16
Coolant ................................................. 6-11
Coolant temperature warning light.......... 3-5DDimmer switch ...................................... 3-10
Drive belt slack ..................................... 6-20EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-8
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking .... 6-18
Front fork, checking .............................. 6-23Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather hose ........................ 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-26
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-28
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-18
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-6Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-10
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-23
RESET switch ....................................... 3-11
Rider seat ............................................. 3-15SSafety information ................................... 1-1
SELECT switch ..................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating ..... 6-22
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32
Swingarm pivots, lubricating ................. 6-23TTail/brake light bulb, replacing .............. 6-30
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-21
Tires ...................................................... 6-14
Tool kit .................................................... 6-1
U11CE1E0.book Page 1 Friday, August 31, 2007 1:25 PM