brake YAMAHA XVS650 2000 Owner's Manual

6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
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3
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56
7
8
9
1. Bolt (´ 4)
2. Final gear case
3. Axle nut6. Remove the bolts that secure the
final gear case to the swingarm.
7. Elevate the rear wheel off of the
ground.
8. Pull the wheel backward while
supporting the drive shaft to re-
move the wheel, axle, final gear
case and drive shaft as an assem-
bly.
1. Middle drive shaft joint
2. Drive shaft
EAU01563
Rear wheel installation1. Install the rear wheel, axle, final
gear case and drive shaft as an
assembly by pushing the wheel
forward and guiding the drive
shaft into the middle drive shaft U-
joint.
2. Install the bolts that secure the fi-
nal gear case to the swingarm
and tighten to the specified tight-
ening torque.
Specified torque:
Final gear case bolts:
90 Nm (9.0 m·kg)
3. Insert the brake rod into the brake
cam lever and install the brake
pedal free play adjusting nut.
4. Install the brake torque rod bolt
and tighten both bolts to the spec-
ified tightening torque.
5. Install panel A.
6. Let the motorcycle down.
7. Tighten the axle nut to the speci-
fied tightening torque.
8. Adjust the rear brake pedal free
play. (See page 6-20.) Specified torque:
Brake torque rod bolts:
20 Nm (2.0 m·kg)
Specified torque:
Axle nut:
92 Nm (9.2 m·kg)

7-2
MOTORCYCLE CARE AND STORAGE
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9

ECA00010CAUTION:
l
Avoid using strong acidic
wheel cleaners, especially on
spoked wheels. If you do use
such products for hard-to-re-
move dirt, do not leave it on any
longer than instructed, then
thoroughly rinse it off with wa-
ter, immediately dry the area
and apply a corrosion protec-
tion spray.
l
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the fol-
lowing areas: seals (of wheel
bearings, swingarm bearings,
forks and brakes), electric com-
ponents (couplers, connectors,
instruments, switches and
lights), breather hoses and
vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure they do not
leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on the
roads in the winter are extremely corro-
sive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads well
into spring.)

7-3
MOTORCYCLE CARE AND STORAGE
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2
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1. Clean your motorcycle with cold
water and soap after the engine
has cooled down.

ECA00012
CAUTION:
Do not use warm water since it in-
creases the corrosive action of the

salt.
2. Be sure to apply a corrosion pro-
tection spray on all (even chrome-
and nickel-plated) metal surfaces
to prevent corrosion.
After cleaning
1. Dry the motorcycle with a cham-
ois or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all (even chrome-
and nickel-plated) metal surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing it or covering it.

EWA00001
WARNING

Make sure that there is no oil or wax
on the brakes and tires. If neces-
sary, clean the brake discs and lin-
ings with a regular brake disc
cleaner or acetone, and wash the
tires with warm water and mild
soap. Then, carefully test the motor-
cycle for its braking performance
and cornering behavior.
ECA00013
CAUTION:

l
Apply spray oil and wax spar-
ingly and wipe off any excess.
l
Never apply oil or wax on rubber
and plastic parts, but treat them
with a suitable care product.
l
Avoid using abrasive polishing
compounds as they wear away
the paint.
NOTE:

Consult a Yamaha dealer for advice on
what products to use.

8-4
SPECIFICATIONS
1
2
3
4
5
6
7
8
9

Wheels
XVS650
Front
Type Spoke
Size 19
´
MT2.50
Rear
Type Spoke
Size 15M/C
´
MT3.50
XVS650A
Front
Type Spoke
Size 16
´
MT3.00
Rear
Type Spoke
Size 15M/C
´
MT3.50
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 4
Rear
Type Drum brake
Operation Right foot operation

Suspension
Front
Type Telescopic fork
Rear
Type Swingarm
Shock absorber
Front Coil spring/oil damper
Rear Coil spring/gas-oil damper,
spring preload adjustable
Wheel travel
XVS650
Front 140 mm
Rear 86 mm
XVS650A
Front 140 mm
Rear 98 mm
Electrical
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V 20 A @ 5,000 rpm
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 AH

8-5
SPECIFICATIONS
1
2
3
4
5
6
7
8
9

Headlight type
Quartz bulb (halogen)
Bulb voltage, wattage
´
quantity
XVS650
Headlight 12 V, 60/55 W
´
1
Auxiliary light 12 V, 4 W
´
1 (except for GB)
12 V, 3.4 W
´
1 (for GB)
Tail/brake light 12 V, 5/21 W
Turn signal light 12 V, 21 W
´
4
Meter light 12 V, 1.7 W
´
1
Neutral indicator light 12 V, 1.7 W
´
1
High beam indicator light 12 V, 1.7 W
´
1
Turn indicator light 12 V, 1.7 W
´
1
Engine trouble indicator light 12 V, 1.7 W
´
1
XVS650A
Headlight 12 V, 60/55 W
´
1
Auxiliary light 12 V, 4 W
´
1
Tail/brake light 12 V, 5/21 W
Turn signal light 12 V, 21 W
´
4
Meter light 12 V, 1.7 W
´
1
Neutral indicator light 12 V, 1.7 W
´
1
High beam indicator light 12 V, 1.7 W
´
1
Turn indicator light 12 V, 1.7 W
´
1
Engine trouble indicator light 12 V, 1.7 W
´
1

Fuses
Main fuse 30 A
Ignition fuse 10 A
Signaling system fuse 10 A
Headlight fuse 15 A
Carburetor heater fuse 15 A

INDEX
A
Air filter ....................................................6-12
Antitheft alarm (optional) ..........................3-3
B
Battery ....................................................6-26
Brake and clutch lever lubrication ..........6-24
Brake and shift pedal lubrication ............6-23
Brake fluid replacement ..........................6-22
Brake light switch adjustment .................6-21
C
Cable inspection and lubrication ............6-23
Carburetor adjustment ............................6-13
Care ..........................................................7-1
Checking the front brake pads and
rear brake shoes ..................................6-21
Clutch lever ...............................................3-5
Clutch lever free play adjustment ...........6-18
Controls/Instruments
(XVS650/XVS650A) ..............................2-5
D
Dimmer switch ..........................................3-3
E
Engine break-in ........................................5-5
Engine oil ..................................................6-9
Engine stop switch ...................................3-4
Engine trouble indicator light ....................3-2
F
Final gear oil ...........................................6-11
Front brake lever ......................................3-5
Front brake lever free play
adjustment ...........................................6-19
Front fork inspection ...............................6-25
Front wheel installation ...........................6-31
Front wheel removal ...............................6-31
Fuel ...........................................................3-7
Fuel cock ..................................................3-8
Fuel tank breather hose ...........................3-7
Fuel tank cap ............................................3-6
Fuse replacement ...................................6-27
G
Give safety the right of way ......................1-1
H
Handlebar switches ..................................3-3
Dimmer switch ....................................3-3
Engine stop switch ..............................3-4
Horn switch .........................................3-3
Lights switch .......................................3-4
Pass switch .........................................3-3
Start switch .........................................3-4
Turn signal switch ...............................3-3
Headlight bulb replacement ...................6-28
Helmet holder .........................................3-12
High beam indicator light ..........................3-2
Horn switch ...............................................3-3
I
Identification number records ...................9-1
Idle speed adjustment ............................6-14
Indicator lights ..........................................3-2
Engine trouble indicator light ..............3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-22
K
Key identification number .........................9-1
L
Left view (XVS650) ...................................2-1
Left view (XVS650A) ................................2-3
Lights switch .............................................3-4
Luggage strap holders ............................3-15
M
Main switch/Steering lock .........................3-1
Model label ...............................................9-2
N
Neutral indicator light ................................3-2
P
Panel A .....................................................6-6
Panel B .....................................................6-7
Panel removal and installation .................6-5
Parking ......................................................5-6

INDEX
Pass switch .............................................. 3-3
Periodic maintenance and
lubrication .............................................. 6-2
Pre-operation check list ........................... 4-1
R
Rear brake pedal ..................................... 3-6
Rear brake pedal height and free play
adjustment ........................................... 6-20
Rear shock absorber adjustment ........... 3-14
Rear wheel installation ........................... 6-33
Rear wheel removal ............................... 6-32
Right view (XVS650) ................................ 2-2
Right view (XVS650A) ............................. 2-4
S
Seats (for XVS650) .................................. 3-9
Seats (for XVS650A) .............................. 3-11
Shift pedal ................................................ 3-5
Shifting ..................................................... 5-4
Sidestand ............................................... 3-15
Sidestand lubrication .............................. 6-24
Sidestand/clutch switch operation
check ................................................... 3-16
Spark plugs .............................................. 6-7
Specifications ........................................... 8-1
Speedometer ............................................ 3-2
Start switch ............................................... 3-4
Starter (choke) “ ” ................................. 3-9
Starting a warm engine ............................ 5-4
Starting the engine ................................... 5-1
Steering inspection ................................. 6-25
Storage ..................................................... 7-4
Storage compartment ............................ 3-13
Supporting the motorcycle ..................... 6-30
T
Throttle cable and grip lubrication .......... 6-23
Throttle cable free play inspection ......... 6-15
Tips for reducing fuel consumption .......... 5-5
Tires ....................................................... 6-15
Tool kit ...................................................... 6-1
Troubleshooting ..................................... 6-34
Troubleshooting chart ............................ 6-35
Turn indicator light .................................... 3-2
Turn signal and taillight bulb
replacement ......................................... 6-29
Turn signal switch .................................... 3-3
V
Valve clearance adjustment ................... 6-15
Vehicle identification number ................... 9-1
W
Wheel bearings ...................................... 6-26
Wheels ................................................... 6-17