brake YAMAHA YBR125 2010 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer ....................................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Kickstarter .......................................3-9
Adjusting the shock absorber
assemblies ..................................3-9
Carrier ...........................................3-10
Sidestand ......................................3-10
Ignition circuit cut-off system ........3-11FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-10
Checking the engine idling
speed ........................................ 6-12
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15Adjusting the clutch lever free
play ........................................... 6-15
Checking the front brake lever free
play ........................................... 6-16
Adjusting the brake pedal free
play ........................................... 6-16
Checking the shift pedal .............. 6-17
Brake light switches ..................... 6-17
Checking the front brake pads
and rear brake shoes ............... 6-18
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-20
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
brake pedal ............................... 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26U51DE0E0.book Page 1 Monday, November 2, 2009 10:34 AM

TABLE OF CONTENTS
Battery .......................................... 6-26
Replacing the fuse ........................ 6-28
Replacing the headlight bulb ........ 6-29
Replacing the tail/brake light
bulb ........................................... 6-30
Replacing a turn signal light
bulb ........................................... 6-31
Replacing an auxiliary light bulb ... 6-31
Front wheel ................................... 6-32
Rear wheel ................................... 6-33
Troubleshooting ............................ 6-35
Troubleshooting chart ................... 6-36
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U51DE0E0.book Page 2 Monday, November 2, 2009 10:34 AM

DESCRIPTION
2-2
2
EAU10420
Right view
1
2
3
4
5
6
1. Carrier (page 3-10)
2. Air filter element (page 6-10)
3. Engine oil filler cap (page 6-9)
4. Brake pedal (page 3-6)
5. Kickstarter (page 3-9)
6. Shock absorber assembly spring preload adjusting ring (page 3-9)
U51DE0E0.book Page 2 Monday, November 2, 2009 10:34 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments
1
2
3
4
5
6
7
8
9
10
1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Main switch/steering lock (page 3-1)
4. Speedometer (page 3-3)
5. Fuel gauge (page 3-4)
6. Tachometer (page 3-3)
7. Right handlebar switch (page 3-4)
8. Brake lever (page 3-5)9. Throttle grip (page 6-12)
10.Fuel tank cap (page 3-6)U51DE0E0.book Page 3 Monday, November 2, 2009 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU12820
Clutch lever The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-11.)
EAU12870
Shift pedal The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.
EAU12890
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
1. Clutch lever
1. Shift pedal
1
1. Brake lever
1
U51DE0E0.book Page 5 Monday, November 2, 2009 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU13002
Fuel tank cap To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be re-
moved.
To install the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
TIPThe fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
WARNING
EWA11141
Make sure that the fuel tank cap is
properly installed before riding.
Leaking fuel is a fire hazard.
1. Brake pedal
1
1. Unlock.
1
U51DE0E0.book Page 6 Monday, November 2, 2009 10:34 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-7
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-18, 6-19
Rear brakeCheck operation.
Check pedal free play.
Adjust if necessary.6-16, 6-18
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-15
U51DE0E0.book Page 1 Monday, November 2, 2009 10:34 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-12, 6-23
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-22
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-20, 6-22
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-13, 6-15
Shift pedalMake sure that operation is smooth.
Correct if necessary.6-17
Brake pedalMake sure that operation is smooth.
Lubricate pedal pivoting point if necessary.6-24
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-23
Centerstand, sidestandMake sure that operation is smooth.
Lubricate pivots if necessary.6-24
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle.3-10 ITEM CHECKS PAGE
U51DE0E0.book Page 2 Monday, November 2, 2009 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU17717
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air filter elementClean.√√
Replace.√√
2ClutchCheck operation.
Adjust.√√√√√
3*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brakeCheck operation and adjust brake
pedal free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
5*Brake hoseCheck for cracks or damage.√√√√√
Replace. Every 4 years
6*WheelsCheck runout and for damage.√√√√
7*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearingsCheck bearing for looseness or
damage.√√√√
9*Swingarm pivot
bushesCheck bush assemblies for loose-
ness.√√√√
Lubricate with lithium-soap-based
grease.Every 10000 km (6000 mi)
U51DE0E0.book Page 3 Monday, November 2, 2009 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
11*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
12*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
13Brake lever pivot
shaftLubricate with silicone grease.√√√√√
14Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
15Clutch lever pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
16Sidestand, center-
standCheck operation.
Lubricate with lithium-soap-based
grease.√√√√√
17*Sidestand switchCheck operation.√√√√√√
18*Front forkCheck operation and for oil leak-
age.√√√√
19*Shock absorber as-
sembliesCheck operation and shock ab-
sorbers for oil leakage.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)U51DE0E0.book Page 4 Monday, November 2, 2009 10:34 AM