fuel cap YAMAHA YBR250 2011 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer ..................................3-3
Tachometer ....................................3-3
Multi-function display ......................3-3
Handlebar switches ........................3-5
Clutch lever .....................................3-6
Shift pedal .......................................3-6
Brake lever .....................................3-6
Brake pedal ....................................3-7
Fuel tank cap ..................................3-7
Fuel .................................................3-8
Catalytic converter ..........................3-9
Seat ..............................................3-10
Helmet holder ...............................3-10
Storage compartment ...................3-11
Adjusting the shock absorber
assemblies ................................3-11
Luggage strap holders ..................3-12
Sidestand ......................................3-12
Ignition circuit cut-off system ........3-13FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-3
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the
cowling and panels ..................... 6-6
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the engine idling
speed ........................................ 6-12
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15Adjusting the clutch lever free
play ........................................... 6-15
Adjusting the brake pedal position
and free play ............................. 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front brake pads
and rear brake shoes ............... 6-17
Checking the front brake fluid
level .......................................... 6-18
Changing the brake fluid .............. 6-19
Drive chain slack .......................... 6-19
Cleaning and lubricating the
drive chain ................................ 6-21
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
sidestand .................................. 6-23
Lubricating the rear suspension ... 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-27
Replacing the headlight bulb ....... 6-28U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-6)
2. Left handlebar switches (page 3-5)
3. Speedometer (page 3-3)
4. Multi-function display (page 3-3)
5. Tachometer (page 3-3)
6. Front brake lever (page 3-6)
7. Throttle grip (page 6-12)
8. Right handlebar switches (page 3-5)9. Main switch (page 3-1)
10.Fuel tank cap (page 3-7)U5D1E1E0.book Page 3 Friday, September 5, 2008 1:17 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU13022
Fuel tank cap To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be re-
moved.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock and with the“” mark
facing forward.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
TIPThe fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly installed and locked.
WARNING
EWA10131
Make sure that the fuel tank cap is
properly installed before riding.Leaking fuel is a fire hazard.
1. Brake pedal
U5D1E1E0.book Page 7 Friday, September 5, 2008 1:17 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
EAU13212
Fuel Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions.
1. Before refueling, turn off the en-
gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15151
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU33500
NOTICE
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
19.2 L (5.07 US gal, 4.22 Imp.gal)
Fuel reserve amount (when the fuel
level warning symbol comes on):
4.5 L (1.19 US gal, 0.99 Imp.gal)
U5D1E1E0.book Page 8 Friday, September 5, 2008 1:17 PM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26004
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA10772


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinseoff any detergent residue using
plenty of water, as it is harmful
to plastic parts.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM

MOTORCYCLE CARE AND STORAGE
7-3
7
NOTICE
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP

Consult a Yamaha dealer for ad-
vice on what products to use.


Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from thelens.
EAUM1901
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.NOTICE
ECA10810


Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10951]
4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
U5D1E1E0.book Page 3 Friday, September 5, 2008 1:17 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2025 mm (79.7 in)
Overall width:
745 mm (29.3 in)
Overall height:
1065 mm (41.9 in)
Seat height:
805 mm (31.7 in)
Wheelbase:
1360 mm (53.5 in)
Ground clearance:
190 mm (7.48 in)
Minimum turning radius:
2395 mm (94.3 in)Weight:With oil and fuel:
154.0 kg (340 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
249.0 cm³
Bore × stroke:
74.0 × 58.0 mm (2.91 × 2.28 in)
Compression ratio:
9.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 20W-40 or 20W-50
Recommended engine oil grade:
API service SF, SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
1.35 L (1.43 US qt, 1.19 Imp.qt)
With oil filter element replacement:
1.45 L (1.53 US qt, 1.28 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
19.2 L (5.07 US gal, 4.22 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)
Fuel injection:Throttle body:
Type/quantity:
33EHS-3D01/1Spark plug (s):Manufacturer/model:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
74/24 (3.083)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
44/15 (2.933)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
36/14 (2.571)
2nd:
32/19 (1.684)
3rd:
28/22 (1.273)
4th:
26/25 (1.040)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM

INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-29BBattery................................................... 6-25
Brake and clutch levers, checking and
lubricating ........................................... 6-23
Brake and shift pedals, checking and
lubricating ........................................... 6-22
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever .............................................. 3-6
Brake pads and shoes, checking .......... 6-17
Brake pedal ............................................. 3-7
Brake pedal position and free play,
adjusting ............................................. 6-16CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter .................................. 3-9
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ............ 6-15
Cowling and panels, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-5
Display, multi-function ............................. 3-3
Drive chain, cleaning and lubricating .... 6-21
Drive chain slack ................................... 6-19EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-12
Engine oil and oil filter element ............... 6-9
Engine stop switch .................................. 3-5Engine trouble warning light ................... 3-2
FFront fork, checking .............................. 6-24
Fuel......................................................... 3-8
Fuel consumption, tips for reducing........ 5-2
Fuel level warning light ........................... 3-2
Fuel tank cap .......................................... 3-7
Fuses, replacing ................................... 6-27HHandlebar switches ................................ 3-5
Headlight bulb, replacing ...................... 6-28
Helmet holder ....................................... 3-10
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-13
Indicator and warning lights .................... 3-2LLuggage strap holders .......................... 3-12MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Model label ............................................. 9-1NNeutral indicator light .............................. 3-2PParking ................................................... 5-3
Part locations .......................................... 2-1
Pass switch............................................. 3-5RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-24
SSafety information ................................... 1-1
Seat ....................................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................... 3-6
Shock absorber assemblies,
adjusting ............................................. 3-11
Sidestand .............................................. 3-12
Sidestand, checking and lubricating...... 6-23
Spark plug, checking ............................... 6-7
Specifications .......................................... 8-1
Speedometer........................................... 3-3
Starting the engine .................................. 5-1
Start switch.............................................. 3-5
Steering, checking................................. 6-25
Storage.................................................... 7-3
Storage compartment............................ 3-11
Supporting the motorcycle .................... 6-30TTachometer ............................................. 3-3
Throttle cable free play, checking ......... 6-12
Throttle grip and cable, checking and
lubricating ........................................... 6-22
Tires ...................................................... 6-13
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-33
Troubleshooting chart ........................... 6-34
Turn signal indicator lights ...................... 3-2
Turn signal light bulb or tail/brake light
bulb, replacing .................................... 6-29
Turn signal switch ................................... 3-5VValve clearance..................................... 6-13
Vehicle identification number .................. 9-1
U5D1E1E0.book Page 1 Friday, September 5, 2008 1:17 PM