engine YAMAHA YD110 2005 Owner's Guide

3. Rinse the dirt and degreaser off
with a garden hose. Use only
enough pressure to do the job.
xkMZu&gkSt+ dh enn ls /kwy&feV~Vh
vkSj fM&xzhlj ds O;FkZ ¼vkWQ½ dks Åij
mBk ysaaA bl dk;Z dks djus ds fy,
dsoy i;kZIr ncko dk bLrseky djsaA
CAUTION :Excessive hose pressure may
cause water seepage and
deterioration of wheel bearings,
front fork, brakes, transmission
seals and electrical parts. lko/kkuh %vR;kf/kd ikuh ds ncko ls ifg, dh
cs;¯jx] vxys QksdZ] czsDl] Vªkaleh'ku dh
lhy] vkSj fctyh ds iqtksZa esa ikuh dk
teko gks ldrk gS vkSj os u"V gks ldrs
gSaA4. After riding on dirty roads, wash
the Motorcycle with cold water
immediately. Do not use warm
water to clean the tyre.4.
ued ;qDr lM+dksa ij xkM+h pykus ds
ckn eksVjlkbfdy dks rqjar BaMs ikuh
ls /kks,aA Vk;j lkQ djus ds fy;s
xeZ ikuh dk bLrseky u djsaA
5. Once the majority of the dirt has
been hosed off, wash all surfaces
with warm water and mild,
detergent-type soap. An old
toothbrush or bottle brush is
handy for hard-to-get-at places.
,d ckj cgqr lh /kwy gVus ds ckn]
lHkh LFkkuksa dks xquxqus ikuh vkSj eqyk;e
fMVtsZaV dh rjg ds lkcqu ls /kks,aA
eqf'dy ls igqapus okys LFkkuksa dh
lQkbZ ds fy, iqjkus VwFk&czq'k vFkok
cksry&czq'k dk bLrseky djsaA
6. Rinse the Motorcycle off
immediately with clean water
and dry all surfaces with a
chamois, clean towel, or soft
absorbent cloth.
eksVjlkbfdy ij lkQ ikuh Mkydj]
bls rqjar mBkdj [kM+k dj ysa vkSj
lHkh LFkkuksa dks lkQ & rkSfy, vFkok
ueZ diM+s ls lkQ dj lq[kk ysaaA
7. Dry the chain and lubricate it to
prevent rust.
psu dks lq[kkdj] bls tax ls cpkus ds
fy, bl ij xzhl yxk nsaA
8. Clean the seat with a vinyl
upholstery cleaner to keep the
cover pliable and glossy.
eksVjlkbfdy dh lhV dks yphyk
vkSj pednkj j[kus ds fy, ßfoukby
vi QkLVªh DyhujÞ ls lkQ djsaA
9. Automotive-type wax may be
applied to all painted and
chromeplated surface. Avoid
combination cleaner waxes.
Many contain abrasive which may
mar the paint or protective finish.
When finished, start the engine
and let it idle for several minutes.
lHkh isaV fd, gq, vkSj djkse&IysV
fd, gq, LFkkuksa ds fy,
vkVkseksfVo&Vkbi oSDl dk iz;ksx fd;k
tk ldrk gSA feJ.k&;qDr oSDl
Dyhuj dk iz;ksx djus ls cpsaaA cgqr
ls oSDl esa jcj&d.k ekStwn jgrs gSa
tks isaV fd, gq, vFkok fQfu'k fd,
gq, LFkkuksa dks gkfu igqapk ldrs gSaA
lQkbZ dk dke iwjk gksus ds ckn batu
dks dqN feuVksa rd [kkyh gh pyus
nsaaA
7.2
CLEANING AND STORAGE
lQkbZ rFkk HkaMkj.k
pg56_96.pmd2/25/2005, 9:59 AM 85

2.
b±/ku dh [kkyh Vadh dks ckgj fudky
ysa] Vadh esa ,d di
SAE 10W30 or
20W40
czkaM dk eksVj vkW;y Mkysaa]
fQj Vadh ds van:uh lrg dh dks¯Vx
djus ds fy, Vadh dks vPNh rjg ls
fgyk,a vkSj Qkyrw rsy dks ckgj fudky
nsaA Vadh dks fQj ls ;FkkLFkku ij
yxk nsaA
3. Remove the spark plug, pour
about one tablespoon of SAE
10W30 or 20W40 motor oil in the
spark plug hole. Reinstall spark
plug. Kick the engine over several
times (with the ignition off) to coat
the cylinder wall with oil.
LikWdZ Iyx dks ckgj fudky ys]
SAE
10W30 or 20W40
czkaM dk ,d cM+k
pEep LikWdZ Iyx ds Nsn esa ¼gksy½
Mkysa vkSj bls fQj ls okil yxk nsaA
batu dks dqN le; rd fdd yxkrs
jgsa ¼bXuh'u dks can j[krs gq,½ ftlls
flyh.Mj dh fnokjksa dh vkW;y&dks¯Vx
gks tk,A
4. Remove the drive chain.
Thoroughly clean the chain
withsolvent and lubricate it.
Reinstall the chain or store it in a
B. STORAGEch- Hk.Mkj.k ¼LVksjst½Long term storage (60 days or more)
of your Motorcycle will require more
preventive procedures to guard
against deterioration. After thoroughly
cleaning the Motorcycle, prepare for
storage as follows:vkidh eksVjlkbfdy dks yEch vof/k rd
¼60
fnu ;k mlls Åij½ ^LVksj* djds
j[kus ij bls u"V gksus ls cpkus ds fy,
lko/kkuho'k dqN izfØ;k,a viukuh iM+rh
gSaA eksVjlkbfdy dks iwjh rjg lQkbZ
djus ds ckn] fuEufyf[kr ckrkssa dk vuqlj.k
djds] bls ^LVksj* djus dh rS;kjh djsa %
1. Drain the fuel tank, fuel lines, and
carburetor float bowl.
b±/ku dh Vadh] b±/ku dh ykbZuksa] vkSj
dkjC;wjsVj ds ¶yksV&ckÅy dks [kkyh
djs ysaA
2. Remove the empty fuel tank, pour
a cup of SAE 10W30 or 20W40
motor oil in the tank, shake the
tank to coat the inner surfaces tank
to coat the inner surfaces
thoroughly and drain off the excess
oil. Reinstall the tank.plastic bag (tied to frame for
safekeeping).
M ªkbo&pSu dks ckgj fudky ysaA
bls iwjh rjg ls nzkod ¼lkWYosaV½ ls
lkQ djsa vkSj bl ij xzhl bR;kfn
yxk nsaA pSu dks fQj ls yxk nsa
vFkok bls ,d IykWfLVd & cSx esa
^LVksj* djds j[k ysaA ¼lqjf{kr j[kus
ds fy, Ýse ds lkFk cka/k nsa½A
5. Lubricate all control cables.
lHkh daVªksy&dscyksa ¼rkjksa½ dh xzh¯lx
dj ysaA
6. Block up the frame to raise both
wheels off the ground.
nksuksa ifgvksa dks t+ehu ls Åij mBkus
ds fy, Ýse dks jksddj j[ksaA
7. Tie a plastic bag over the
exhaust pipe outlet to prevent
moisture from entering.
ueh dks ^,XtkWLV&ikbi* ¼fudkl&uyh½
ds vanj vkus ls cpkus dss fy, ikbi
dks ckgj ls IykWfLVd cSx ls ¼yisV½ nsaA
CLEANING AND STORAGElQkbZ rFkk HkaMkj.k
7.3
pg56_96.pmd2/25/2005, 9:59 AM 86

SPECIFICATIONS
ModelCRUX S
Dimensions:
Overall length2,000 mm
Overall width 735 mm
Overall height1,075 mm
Seal height 780 mm
Wheelbase1,260 mm
Ground clearance160 mm
Minimum turning radius 2,000 mm
Weight : ( With oil & 90% fuel ) 113 kg
Engine :Engine type Air cooled 4-stroke,
SOHC
Cylinder arrangement Forward inclined
single cylinder
Displacement105.6 cm
3
Boer × Stroke49×56 mm
Compression ratio9.0 : 1
Starting systemKick starter
Lubrication systemWet sump
Maximum power7.60BHP(5.59kw) @ 7500 RPM
Maximum torque 0.8 Mkg @ 6000 RPM
EngineOil
Type:
CAUTION :
Be sure to use motor oils that do not contain
antifrication modifiers. Passenger car motor oils
(often labelled Energy conserving) contain anti-
friction additives which will cause clutch/or
starter clutch slippage, resulting in reduced
component life and poor engine performance.
Capacity :
Periodic oil change 0.9 L
Total amount 1.1 L
Air filter:Foam type element
Fuel :
Type Regular gasoline
(petrol)
Fuel tank capacity 11.0 Litres
Reserve amount1.4 Litres
Carburetor:
Type VM17SH
ManufactureMIKUNI
SPECIFICATIONSfo'ks"k fooj.k
8.1
YAMALUBE
4-Stroke motor oil (20W40)
Type SG
pg56_96.pmd2/25/2005, 9:59 AM 88

1. Key identification number
pkch dk igpku uacj
Key identification numberpkch dk igpku uacjThe key identification number is
stamped on the key.
Record this number in the space
proviced and use it for reference
when obtaining a new key.pkch dk igpku uacj pkch ds Åij [kqnk
¼fy[kk½ g¨rk gSA tgk¡ txg nh xbZ gS]
ogk¡ ij bl uacj d¨ fjdkMZ dj ysa v©j
tc ubZ pkch çkIr djuh g¨ r¨ blh uacj
dh lgk;rk ysaA
1. Frame serial number
Ýse dk lhjh;y uacj
Frame serial numberÝse dk lhjh;y uacjThe frame serial number is
stamped into the steering head pipe
on right hand side.Ýse dk lhjh;y uacj] LVh;¯jx gSM ikbi
esa nkb± rjQ [kqnk ¼fy[kk½ g¨rk gSA
1. Engine serial number
batu dk lhjh;y uacj
Engine serial numberbatu dk lhjh;y uacjThe engine serial number is
stamped on the right hand
crankcase.batu dk lhjh;y uacj nkb± rjQ ds
ØSad dsl ij [kqnk ¼fy[kk½ g¨rk gSA CUSTOMER INFORMATION
9.1
xzkgd lwpuk
pg56_96.pmd2/25/2005, 9:59 AM 94

The exhaust gas of an Engine pollutes air with such gases which are very dangerous for mankind. In order to ensure
clean and healthy environment, strict regulations have been enforced to control pollution. As per regulations ‘CO’
emissions by petrol driven Two Wheelers must be less than 3.5% (by volume) during Idling of the Engine.fudkl çokg fu;a=k.k ls lacf/kr rF;% batu ls ckgj fudyus okyh xSl gok d¨ mu xSl¨ ls çnwf"kr dj nsrk gS t¨ ekuo thou
ds fy, cgqr [krjukd gSA blh lanHkZ esa lkQ v©j LoLFk okrkoj.k d¨ lqfuf'pr djus ds fy, çnw"k.k fu;a=k.k gsrq l[r dkuwu¨
dk çko/kku fd;k x;k gSA bUgh dkuwu¨ ds rgr iSVª¨y ls nqifg;k okgu¨ ds batu ds [kkyh pyus dh voLFkk esa lhñv¨ñ dk çokg3.5%
ls de g¨uk pkfg,A
Non Compliance with emission standards is treated as a punishable offence.çekf.kd çokg ds vuqlkj vlg;¨x djus d¨ n.MkRed vijk/k dh rjg ekuk tkrk gSAAs a Manufacture, YAMAHA MOTOR INDIA PVT. LTD. ensure that your Vehicle meets the exhaust emission
standards before leaving the Factory.,d fuekZrk ds :i esa ;kekgk e¨Vj bafM;k fyfeVsM ;g lqfuf'pr djrk gS fd vkidh e¨VjlkbZfdy QSDVªh ls ckgj vkus ls igys
fudkl çokg dh çekf.kdrkv¨a d¨ gj rjg ls iwjk djrk gSAPlease note that when new, the Vehicle has a Factory tuned Carburetor, where the Air Screw is optimally adjusted to
meet the requirement of exhaust emission. This screw must not be tampered with as it may cause variation in pre-
controlled ‘CO’ emission levels. Subsequently, it becomes very important that it should always be within the recom-
mended limit, when checked by a properly calibrated ‘CO’ Measuring Equipment.ÑI;k /;ku j[ksa] u;h g¨usa ds dkj.k e¨VjlkbZfdy esa QSDVªh esa gh lSV x;k dkc¨ZjsVj yxk g¨rk gS] tgk¡ bls ,DtkWLV ¼fudkl½&çokg
ds eqrkfod dk;kZuqlkj ,MtLV fd;k tkrk gSA dkc¨ZjsVj ds lkFk fdlh rjg dh NsM+&NkM+ ugh dh tkuh pkfg,] D;¨fd ,slk
djus ls iwoZ&fu;a=k.k dkcZu&e¨u¨vkWDlkbM ds çokg ds Lrj¨a esa fHkérk vk ldrh gSA lkFk gh] ;g cgqr vko';d g¨ tkrk gS
fd tc bls lgh rjhds ls dSyhcjsV ¼iM+rky½ fd, x, dkcZu&e¨u¨vkWDlkbM eki&midj.k ls tk¡pk tk, vkSj ;g ges'kk çLrkfod
lhek ds vUnj gh g¨uk pkfg,AFACTS RELATED WITH EXHAUST EMISSION CONTROL
9.2
çokg&fu;a=k.k ls lacf/kr rF;
pg56_96.pmd2/25/2005, 9:59 AM 95

If the owner of the Vehicle does not comply with above legal requirement, the Vehicle may be
deregistered or penalty may be imposed by the authorities.;fn okgu&ekfyd mij¨Dr dkuwuh ek¡x d¨ Lohdkj ugh djrk gS r¨ okgu dk iathdj.k jí g¨ ldrk gS vFkok ml
ij tqekZuk yxk;k tk ldrk gSAThe following points may be checked and suitable corrective action if required, to ensure emission levels to remain
within acceptable limits.,eh'ku Lrjksa dks Lohdkjh; lhekvksa ds varxZr cuk;s j[kus ds fy, fuEufyf[kr rF;ksa dj tk¡p djsa o vko';d gks rks la'kks/ku
ds yh, dk;Zokgh djsaA1. Clean and oil Air Filter Element periodically and replace it when required.
le;≤ ij ,;j fQYVj ds ,syhesaV d¨ lkQ djsa v©j blesa rsy Mkyrs jgsa rFkk tc vko';drk iMs+ r¨ bls cny nsaA
2. Clean, inspect and adjust spark Plug Gap periodically.
le;≤ ij LikdZ Iyx dh tk¡p djsa] bls lkQ djsa v©j blds xSi ¼varj½ d¨ ,MtLV djsaA
3. Use only recommended Spark Plug. Replace it as per recommendations.
dsoy çLrkfor LikdZ Iyx dk gh ç;¨x djsaA çLrkfod ekin.M¨ ds vuq:i gh u;k Iyx yxk;saA
4. Use only recommended grade (SG) of genuine engine oil of superior quality.
dsoy mPp DokfyVh dk çLrkfor xzsM ¼
SG
½ dk vlyh batu rsy gh ç;¨x djsaA
5. Get your Vehicle serviced and turned periodically as per recommended schedule.
çLrkfor f'kM~;wy ds eqrkfcd le;≤ ij vius okgu dh l£ol v©j V~;w¯ux djkrs jgsaA
6. Use unadulterated Petrol.
feykoV jfgr iSVª¨y dk ç;¨x djsaaA SAFETY NORMS
9.3
lqj{kk&flðk¡r
pg97_103.pmd2/25/2005, 9:59 AM 97

WARRANTY
9.6
okjaVh
The claim for exchange or repair of part (s) shall be considered only when:ikVZl d¨ cnyus vFkok budh fjis;j djus ds Dyse ij rHkh fopkj fd;k tk,xk tc %1. Customer ensures that immediately upon discovery of the defect he
approaches the nearest YMI Authorised Dealership with the affected
Motorcycle.
The expenses if any, to bring the Motorcycle to the YMI Authorised
Dealership shall be borne by the customer.
miHkksDrk ;g vk'oklu nsrk gS fd n¨"k dk irk yxus ds rqqjUr ckn og e¨VjlkbZfdy
ds lkFk utnhd ds okbZñ,eñvkbZñ Mhyj ds ikl igq¡p tk,xkA
e¨VjlkbZfdy dks vf/kÎÑr Mhyj ds ikl ys tkus dk fdlh rjg dk [kpZ] miHkksDrk
}kjk Lo;a lgu fd;k tk,xkA
2. Customer produces the Owner’s Manual in original to enable the YMI
Dealer to verify the Motorcycle details and servicing details.
eksVjlkbZfdy v©j mldh *l£o¯lx^ dh foLr r tkudkjh nsus ds fy, miHkksDrk dks
okbZñ,eñvkbZñ Mhyj d¨ vksulZ eSuqvy dh ewy izrh çLrqr djuh gksxhA
THIS WARRANTY IS NOT APPLICABLE TO;g *okjaVh^ mu ifjfLFkfr;ksa esa vuqdwy ugh jgsaxh tSls %1. Normal maintenance operations such as Engine tune-up, Decarbonising,
Fuel System Cleaning, Wheels, Brakes and Clutch adjustments as
well as any other normal adjustment.
;g okjaVh dojst dsoy rHkh ykxw gksxk tc eksVjlkbZfdy dks vf/kÑr Mhyj
}kjk lHkh eq¶r l£ol] cksul Ýh l£ol v©j isM l£ol çLrkfod l£ol varjky
esa djokbZ xbZ gks tks fd bl iqfLrdk ds i "B
10-39 ls 10-41 esa fn;k x;k
gS rFkk dsoy okbZñ,eñvkbZñ ds vf/kÑr&ikVZl~ o ;kekY;wc dk ç;ksx fd;k x;k
gksA ÑI;k ;g lqfuf'pr djsa fd çR;sd l£ol] fiNyh l£ol dk
60 fnu ds
varjky ;k çLrkfod le;kuqlkj ;k tks Hkh igys gks djokuh pkfg,A
okjaVh dh oS/krk
pg97_103.pmd2/25/2005, 9:59 AM 100

NON- CLAIMABLE
This coupon entitles the owner to the paid service as detailed overleaf
and is mandatory for
eligibility of warranty benefits.
Cost of Oil & Gaskets will be chargeable at actuals.
No.
SELLING DLR'S STAMP, SIGN & CODESERVICING DLR'S STAMP, SIGN & CODE
CUSTOMER'S CERTIFICATION
The jobs as detailed overleaf have been
executed to my entire satisfaction.
Sig. :
Name :FRAME NO. :
ENGINE NO. :
DATE OF SALE :JOB CARD NO :SERVICE DATE :KILOMETERS :VALIDITY : WITHIN 28500-29000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE
OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.
15
FIFTEENTH PAID SERVICE COUPON
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.
10-1
DETGREEN.pmd2/25/2005, 10:00 AM 1

JOBS TO BE CARRIED OUT DURING FIFTEENTH PAID SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignement marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
10-2
DETGREEN.pmd2/25/2005, 10:00 AM 2

NON- CLAIMABLE
This coupon entitles the owner to the paid service as detailed overleaf
and is mandatory for
eligibility of warranty benefits.
Cost of Oil & Gaskets will be chargeable at actuals.
No.
SELLING DLR'S STAMP, SIGN & CODESERVICING DLR'S STAMP, SIGN & CODE
CUSTOMER'S CERTIFICATION
The jobs as detailed overleaf have been
executed to my entire satisfaction.
Sig. :
Name :FRAME NO. :
ENGINE NO. :
DATE OF SALE :JOB CARD NO :SERVICE DATE :KILOMETERS :
FOURTEENTH PAID SERVICE COUPON
14
VALIDITY : WITHIN 26500-27000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE
OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.
10-3
DETGREEN.pmd2/25/2005, 10:00 AM 3