oil YAMAHA YD110 2007 Workshop Manual

JOBS TO BE CARRIED OUT DURING FOURTH FREE SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
10-24
DETWHITE.pmd10/15/2006, 8:50 AM 10

CLAIMABLE
This coupon entitles the owner to the paid service as detailed overleaf
and is mandatory for eligibility of warranty benefits.
Cost of Oil & Gaskets will be chargeable at actuals.
No.
SELLING DLR'S STAMP, SIGN & CODESERVICING DLR'S STAMP, SIGN & CODE
CUSTOMER'S CERTIFICATION
The jobs as detailed overleaf have been
executed to my entire satisfaction.
Sig. :
Name :FRAME NO. :
ENGINE NO. :
DATE OF SALE :JOB CARD NO :SERVICE DATE :KILOMETERS :
THIRD FREE SERVICE COUPON
VALIDITY : WITHIN 4500-5000 KMS OR 180 DAYS FROM THE DATE OF
PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.
3 33 3
3
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.
10-25
DETWHITE.pmd10/15/2006, 8:50 AM 11

JOBS TO BE CARRIED OUT DURING THIRD FREE SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
10-26
DETWHITE.pmd10/15/2006, 8:50 AM 12

CLAIMABLE
This coupon entitles the owner to the paid service as detailed overleaf
and is mandatory for eligibility of warranty benefits.
Cost of Oil & Gaskets will be chargeable at actuals.
No.
SELLING DLR'S STAMP, SIGN & CODESERVICING DLR'S STAMP, SIGN & CODE
CUSTOMER'S CERTIFICATION
The jobs as detailed overleaf have been
executed to my entire satisfaction.
Sig. :
Name :FRAME NO. :
ENGINE NO. :
DATE OF SALE :JOB CARD NO :SERVICE DATE :KILOMETERS :
SECOND FREE SERVICE COUPON
VALIDITY : WITHIN 2500-2700 KMS OR 90 DAYS FROM THE DATE OF
PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.
2 22 2
2
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.
10-27
DETWHITE.pmd10/15/2006, 8:50 AM 13

JOBS TO BE CARRIED OUT DURING SECOND FREE SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
10-28
DETWHITE.pmd10/15/2006, 8:50 AM 14

CLAIMABLE
This coupon entitles the owner to the paid service as detailed overleaf
and is mandatory for eligibility of warranty benefits.
Cost of Oil & Gaskets will be chargeable at actuals.
No.
SELLING DLR'S STAMP, SIGN & CODESERVICING DLR'S STAMP, SIGN & CODE
CUSTOMER'S CERTIFICATION
The jobs as detailed overleaf have been
executed to my entire satisfaction.
Sig. :
Name :FRAME NO. :
ENGINE NO. :
DATE OF SALE :JOB CARD NO :SERVICE DATE :KILOMETERS :
FIRST FREE SERVICE COUPON
VALIDITY : WITHIN 500-700 KMS OR 30 DAYS FROM THE DATE OF
PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.
1 11 1
1
SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.
10-29
DETWHITE.pmd10/15/2006, 8:50 AM 15

JOBS TO BE CARRIED OUT DURING FIRST FREE SERVICE 1. Note down the customer’s observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if reqrired.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel
Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for ‘CO’ level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.
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DETWHITE.pmd10/15/2006, 8:50 AM 16

PRE-DELIVERY INSPECTION REPORT
f. Wheels
Tyre :Tyre pressure Solo Double
(PSI)
Front 25 25
Rear 32 32
R i m : Runout - Radial - 1.5 mm (Max)
- Lateral - 1.5 mm (Max)
Spokes : No loosenes
g. Locks Operation : • Ignition
• Steering• Fuel Tank Cap• Side Cover (L.H.)
h. Fasteners Specified Torque
(Ft-Lb)
1. Front Wheel Axle Nuts25-40
2. Front Fork (Crown Handle & Inner Tube)13-202. Front Fork under Bracket Stem Nut 18-223. Handle Bar Mounting Bolts13-204. Rear Shock Absorber Mounting Bolts22-355. Rear Swing Arm Pivot Shaft Nut32-526. Rear Wheel Axle/Sprocket. Shaft Nuts60-70
B. ENGINE
a. Engine Oil : • Oil Level (For checking - Refer Pg. 6-11)
• Check for any Leakages
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SERVICE2.pmd10/15/2006, 8:54 AM 2

14. Location of Storage and Tool Kit compartments and their use.
15. Procedure of opening and closing of L. H. Side Panel.
16. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required &
to maintain its Specified Level)
17. Correct Drive Chain Slackness (20 ~30 mm).
18. Correct type of Spark Plug and Spark Plug gap.
19. Engine Oil (in Gear Box), level checking and explaining the importance of replacing the Engine
Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
20. TFF oil to be replaced after every 10000 Kms.
21. Running- In Period/ Preventive Maintenance Schedule Instructions
22. Information of emission and safety norms alongith Catcon & AIS.
23. Importance and schedule of Free Services
24. Warranty Terms and Conditions.
INSTALLATION
IMPORTANT CAUTION
EXPLAINED BY:SIGNATURE :NAME :
MAIN SELLING DLR'S STAMP, SIGN & CODE
CUSTOMER’S SIGNATURE:10-36
SERVICE2.pmd10/15/2006, 8:54 AM 6

SERVICE RECORD
10-42
(i) Cost of Oil for the Free Services will be Chargeable at actuals and to be borne by
the Customer.
(ii)Please ensure that the Servicing Dealer Column is duly Stamped & signed by the
Servicing Dealer.
(iii)For the validity of "Warranty" benefits, It is mandatory that all Services, Bonus
Free Services and Paid Services are availed by the customer as per the
recommended Schedule, as given in the Owner's Manual.
(iv)Please ensure that each service is availed within 60 days from date of previous
service or as per the recomended service schedule whichever is earlier.
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