YAMAHA YD110 2007 Owners Manual

onger Engine Lifeower Maintenance Costower Exhaust Smokeeduces Wear and Tear
PRINTED IN INDIA
1Y15(OM-01)278-10-06-E/H
SG4 STROKE MOTOR OIL20W40
4
24 MONTHS / 30,000 KMS(8 FREE SERVICES)
OWNER'S MANUAL
5KA-F8199-E2
5KA8

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
WARNING
TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.
CRUX
OWNER'S MANUAL
YAMAHA MOTOR INDIA SALES PVT. LIMITED
All rights reserved. Any reprinting or
unauthorised use without the
written permission of
YAMAHA MOTOR INDIA SALES PVT. LIMITED
is expressly prohibited.
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INTRODUCTION
Congratulations on your purchase of the CRUX This motorcycle has been produced using the
latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for
many thousand kilometers and years. It represents the high degree of craftsmanship and
reliability that have made YMI a leader in these fields.
This Owner’s Manual will give you an understanding of the operation, inspection and basic
maintenance of this Motorcycle as recommended in this Owner ’s manual. Always demand
only YMI Genuine Spare Parts and Yamalube oil. If you have any queries regarding the operation
or maintenance of your Motorcycle, please consult your YMIS DEALER who will be too
happy to help you.
This Owner ’s Manual also includes the GREEN BOOK containing Guidelines, DO’s and
DON’Ts to be followed by the Owner/User of the Motorcycle for keeping Environment Clean
and Green. You are requested to please read the GREEN BOOK carefully.
We provide,
YAMAHA MOTOR INDIA SALES PVT. LTD.
A-3, Industrial Area, Noida Dadri Road
Surajpur - 201 306 UP (India)
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,d ifjp; ,d ifjp;,d ifjp; ,d ifjp;
,d ifjp;^ØDl^ dks [kjhnus ij vkidks c/kkbZ;k¡A vkidks dbZ gt+kj fdyksehVj vkSj dbZ o"kksZa rd ,d izlUu]
vkjke&nk;d rFkk lqjf{kr lokjh iznku djus ds fy,] bl eksVjlkbfdy dk mRiknu gekjs vk/kqfud IykaV esa
uohure izkS|kSfxdh ds vuqlkj fd;k x;k gSA ;g izfrfuf/kRo djrh gS] mPp Js.kh dh nLrdkjh rFkk fo'oluh;rk
dk ftlus okbZñ ,eñ vkbZñ dks bu {ks=kksa esa vxz.kh cuk fn;k gSA
;g vkulZ eSuqvy vkidks eksVjlkbZfdy ds dk;Z fujh{k.k rFkk vk/kkjh; j[kj[kko ¼esaVhusal½ ls voxr djk,xkA
yacs nks"kjfgr ijQkjesal ¼iz;ksx½ dks ns[krs gq, Ñi;k vkulZ eSuqvy ds vuqlkj gh viuh eksVjlkbZfdy dh
lqjf{kr /;ku j[ksa vkSj lgh j[kj[kko ¼esaVhusal½ lqfuf'pr djsaA
ges'kk dsoy okbZñ ,eñ vkbZñ ds Li;sj ikV~Zl rFkk ;kekY;wc rsy dh gh ekax djsaA ;fn vki eksVjlkbZfdy ds
vkWijs'ku ¼dk;Z½ vFkok j[kj[kko ls lacaf/kr dksbZ tkudkjh pkgrs gSa rks okbZ±ñ ,eñ vkbZñ ,lñ Mhyj ls ijke'kZ
ysa] og [kq'kh&[kq'kh vkidh lgk;rk djsxkA
^vkulZ eSuqvy* ds lkFk ekxZ&n'kkZus ds fy, xzhu cqd ¼iqfLrdk½ Hkh nh xbZ gSA okrkoj.k dks LoPN rFkk gjk&Hkjk
cukus ds fy, ^djuk* ;k ^u djuk* dk vuqlj.k eksVjlkbZfdy ds ekfyd vFkok mls iz;ksx djus okys dks djuk
pkfg,A vkils izkFkZuk gS fd Ñi;k ^gjh iqfLrdk* dks /;ku ls i ge gSa &
;kekgk eksVj bf.M;k lsYl izkbZosV fyfeVsMA-3
baMLVªh;y ,fj;k] uks,Mk nknjh jksM
lwjtiqj &
201 306
¼Hkkjr½
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IMPORTANT MANUAL INFORMATION
eSuqvy dh egÙoiw.kZ tkudkjh
Particularly important information is distinguished in this manual by the following notations:bl eSuqvy esa fuEufyf[kr ladsrks }kjk vko';d funsZ'kksa dks vyx&vyx fd;k x;k gS%
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!lqj{kk ls lacaf/kr fpUg dk vFkZ gS lko/kku ! pkSdUus gks tk,a ! ;g vkidh lqj{kk ls lacaf/kr gSAA NOTE provides key information to make procedures easier or clearer.
NOTE :
izfØ;k dks vklku vFkok Li"V cukus ds fy, ß,d uksVÞ lw{e lwpuk;sa iznku djrk gSAA CAUTION indicates special precautions that must be taken to avoid damage to the
Motorcycle.
CAUTION :
;g fo'ks"k lko/kkfu;ka n'kkZrh gSa] eksVjlkbZfdy dks uqdlku ls cpkus ds fy, budk /;ku djuk pkfg,A psrkouh funsZ'kksa dh ikyuk u djus ij eksVjlkkbfdy pkyd] vklikl [kM+s yksxksa vFkok fujh{k.k vFkok
ejEer djus okys O;fDr;ksa dks xgjh pksV yx ldrh gSAFailure to follow WARNING instructions
could result in severe injury to the Motorcycle
operator, a bystander or a person inspecting or repairing the Motorcycle.
WARNING
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IMPORTANT MANUAL INFORMATIONeSuqvy dh egÙoiw.kZ tkudkjhNOTE:
• This manual should be considered a permanent part of this Motorcycle and should remain with it even
of the Motorcycle is subsequently sold.
•YAMAHA continually seeks advancements in product design and quality. Therefore, while this manual
contains the most current product information available at the time of printing, there may be minor
discrepancies between your Motorcycle and this manual. If there is any question concerning this manual,
Please consult your YAMAHA dealer.uksV %
•bl ^eSuqvy* dks eksVjlkbZfdy dk LFkkbZ fgLlk le>uk pkfg, vkSj blds ckn ;fn eksVjlkbfdy csp Hkh nh tk, rks Hkh
;g eksVjlkbZfdy ds lkFk jguh pkfg,A
•;kekgk ^izkWMDV fMt+kbu* djus vkSj xq.koÙkk esa fujarj vkxs c<+us ds fy, izfrc) gSA vr% ;g eSuqvy NikbZ ¼¯iz¯Vx½
ds le; rd miyC/k mRikn dh uohure lwpuk crkrk gSA blls vkidh eksVjlkbfdy vkSj eSuqvy ds chp esa ekewyh
varj ¼Hksn½ gks ldrs gSaA ;fn eSuqvy ls lacaf/kr dksbZ iz'u gS rks Ñi;k vius ;kekgk Mhyj ls laidZ djsaA
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Clutch lever............................................. 3-3
Shift pedal............................................. 3-4
Front brake lever..................................... 3-4
Rear brake pedal.................................... 3-4
Fuel tank cap......................................... 3-5
Fuel...................................................... 3-5
Fuel cock.............................................. 3-6
Starter Lever .......................................... 3-7
KIck Starter............................................ 3-7
Seat...................................................... 3-8
Storage compartment............................ 3-9
Rear Shocker 3-9
Handle Seat (Luggage Carrier).................3-10
fo"k; & lwph
TABLE OF CONTENTS
Dyp yhoj
f'k¶V iSMy
vxys czsd dk yhoj
fiNys czsd dk yhoj
b±/ku VSad dk b±/ku
b±/ku dh VksaVh ¼dkWd½
LVkVZj yhoj
fdd LVkVZj
lhV
laxzg ¼LVksjst daikVZesaV½fj;j 'kkWdjgSaMy lhV ¼yXxst dSfj;j½
lM+d lqj{kk ds ladsrfooj.kck¡bZa vkÑfr
nk¡bZa vkÑfr
eq[; cVu ¼esu fLop½ de LVs;¯jx ykWd
bafMdsVj ykbV~l LihMksehVj
1
ROAD SAFETY TIPS............................... 1-1
2
DESCRIPTION........................................ 2-1
Left view.................................................. 2-1
Right view................................................ 2-2
Controls/Instruments................................ 2-3
3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 3-1
Main switch cum steering lock................. 3-1
Speedometer............................................3-2
Indicator Lights........................................ 3-2
Handlebar switches.................................. 3-3gSaMyckj fLop ¼cVu½ fu;a=k.k vkSj ;a
=k
;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
PG1_55.pmd10/15/2006, 9:15 AM 7

fo"k; & lwphTABLE OF CONTENTS
Tool kit................................................... 6-1Vwy fdVPreventive maintenance schedule............. 6-3izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wyPanel removal and installation.................. 6-7iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½Spark plug and installation....................... 6-9LikdZ Iyx dh tk¡pEngine oil............................................... 6-11b±tu vkW;yAir filter...................................................6-14,vj fQYVjCarburetor adjustment.............................6-16dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½Idle speed adjustment..............................6-16vkbZMy LihM ,sM~tLVesaVThrottle cable free play adjustment............6-18FkzkWVy dscy dh Ýh Iys ,sM~tLVesaVValve clearance adjustment......................6-18okYo fDy;jsal dh ,sM~tLVesaVTyres......................................................6-18Vk;jWheels..................................................6-21ifg,
4
PRE-OPERATION CHECKS.................... 4-1vkWijs'ku ¼dk;Z½ ls iwoZ tk¡pPre-operation check list........................... 4-1vkWijs'ku iwoZ tk¡p lwph
5
OPERATION AND IMPORTANT RIDING
POINTS................................................. 5-1dk;Z rFkk lokjh ls tqM+s vko';d ckrsaStarting and warming up a
cold engine............................................. 5-1BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djukStarting a warm engine............................ 5-2xeZ batu dks pkyw djukShifting.................................................. 5-2f'¯¶VxTips for reducing fuel consumption............ 5-4b±/ku dh [kir dks de djus ds rjhdsRunning-in.............................................. 5-4fujarj :i ¼j¯ux bu½Parking.................................................. 5-5ik²dx
6
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................. 6-1lkef;d j[kj[kko rFkk ekewyh fjis;j
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Front fork inspection ...................................6-31vxys QksdZ dh tk¡pSteering inspection.....................................6-32LVs;¯jx dh tk¡pWheel bearings..........................................6-33ifg, dh cs;¯jxBattery .......................................................6-33cSV~jhFuse replacement.......................................6-36¶;wt+ dks cnyukHeadlight bulb replacement........................6-37gSM ykbV ds cYc dk cnyukTurn signal and taillight bulb replacement ...6-39eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks
cnyukFront wheel removal....................................6-40vxys ifg, dks gVkukFront wheel installaion................................6-41vxys ifg, dks yxkukRear wheel removal....................................6-42fiNys ifg, dks gVkukRear wheel installation...............................6-44fiNys ifg, dks yxkuk
fo"k; & lwph
TABLE OF CONTENTS
Clutch lever free play adjustment..............6-22
Dyp yhoj dh
Ýh Iys ,sM~tLVesaV
Front brake adjustment................... ......6-22vxyh czsd dh ,sM~tLVesaVRear brake adjustment............................6-23fiNyh cszd dh ,sM~tLVesaVBrake light switch adjustment..................6-24czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaVChecking the brake shoes.......................6-24czsd 'kwt dh tk¡pDrive chain slack check...........................6-25MªkbZo pSu dh PG1_55.pmd10/15/2006, 9:15 AM 9

TABLE OF CONTENTSfo"k; & lwph
Troubleshooting.............................................6-45leL;k lek/kku ¼Vªcy'kw¯Vx½Troubleshooting chart............................... ..6-46rhoz leL;k lek/kku dk pkVZ
7
CLEANING AND STORAGE.......................... 7-1lQkbZ rFkk HkaMkj.kA. Cleaning.................................................... 7-1¼,½ lQkbZB. Storage ..................................................... 7-3¼ch½ HkaMkj.k ¼LVksjst+½
8
SPECIFICATIONS......................................... 8-1fooj.k
9 9 .........................................................
9
CUSTOMER INFORMATION......................... 9-1xzkgd lwpukKey identification number.............................. 9-1pkWch dk igpku uañFrame serial number..................................... 9-1Ýse dk lhfj;y uacjEngine serial number..................................... 9-1batu dk lhfj;y uacjFacts related with Exhaust emission control . 9-2çokg&fu;a=k.k ls lacf/kr rF;Safety norms ................................................. 9-3lqj{kk&flðk¡r
Warranty 9 - 5okjaVh
10
DETACHMENTSvyxko ¼fMVspesaV½Fifteenth paid service coupon...............10-1iaægok¡ Hkqxrku lfoZl dwiuFourteenth paid service coupon............10-3p©ngok¡ Hkqxrku lfoZl dwiuThirteenth paid service coupon..............10-5rsjgok¡ Hkqxrku lfoZl dwiuTwelveth paid service coupon...............10-7ckjgok¡ Hkqxrku lfoZl dwiuEleventh paid service coupon...............10-9X;kjgok¡ Hkqxrku lfoZl dwiuTenth bonus free service coupon..........10-11nlok¡ c¨ul&Ýh lfoZl dwiuNinth bonus free service coupon...........10-13uok¡ c¨ul&Ýh lfoZl dwiuEighth paid service coupon...................10-15vkBok¡ Hkqxrku lfoZl dwiuSeventh paid service coupon................10-17lkrok¡ Hkqxrku lfoZl dwiuSixth free service coupon......................10-19NBk eq¶r&lfoZl dwiu
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