engine YAMAHA YD110 2007 Manual PDF

b. Spark Plug :Recommended No. (P-RA7HC - Champion)
Gap 0.9 ±0.2 mm
c. Valve Clearance : (Cold condition)
(If required) Inlet0.08 ~ 0.12 mm
Exhaust0.10 ~ 0.14 mm
(After matching of the mark on sprocket cam chain with mark on Cylinder
Head Casting and ensuring the Piston at TDC of compression stroke.)
d. Kick Operation: For free Movement
e. Carburetor : • Idle RPM
In warmed up condition
(1300~1500 RPM)
• Check for Overflow
f. Drive Chain : • Alignment
• Slackness (20 ~ 30 mm)
g. Fasteners Specified Torque
(Ft-Lb)
1. Cylinder Head Bolts14-17
2. Engine Mounting
a) Engine Mounting Front and Stay Front25-29
b) Stay Engine Front and Frame25-29c) Engine Mounting Rear and Frame25-29d) Engine Mounting Upper &
Stay Engine Upper25-29e) Stay Engine Upper and Frame25-29f) Engine Mounting Front Lower and Frame25-29
3. Front and Rear Silencer Mounting Nut9-124. Crown Handle Centre Bolt20-31
PRE-DELIVERY INSPECTION REPORT10-33
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14. Location of Storage and Tool Kit compartments and their use.
15. Procedure of opening and closing of L. H. Side Panel.
16. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required &
to maintain its Specified Level)
17. Correct Drive Chain Slackness (20 ~30 mm).
18. Correct type of Spark Plug and Spark Plug gap.
19. Engine Oil (in Gear Box), level checking and explaining the importance of replacing the Engine
Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
20. TFF oil to be replaced after every 10000 Kms.
21. Running- In Period/ Preventive Maintenance Schedule Instructions
22. Information of emission and safety norms alongith Catcon & AIS.
23. Importance and schedule of Free Services
24. Warranty Terms and Conditions.
INSTALLATION
IMPORTANT CAUTION
EXPLAINED BY:SIGNATURE :NAME :
MAIN SELLING DLR'S STAMP, SIGN & CODE
CUSTOMER’S SIGNATURE:10-36
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DELIVERY CERTIFICATE
(To be filled in at the time of delivery of Motorcycle)
CUSTOMER’S NAME
ADDRESS
No.Please Tick
 against
appropriate Nos.
Engine No.
1. Colour : Date of sale :
9. Vehicle Owned : 2. Marital Status :
3. Age Group :
4. Family Income (PM) :
5. Education :
6. Occupation :
7. Mode of Purchase :
8. What Prompted you to :
Purchase Vehicle
Frame No. :
Dealer
SSO Sub DealerBranchConsultant
DDMMYYYY
1 Single
Married 2
1 18-24
2
25-29 3
30-34 4
35-39 >405
1 <5000
2
5000-10000
10000-15000 3
15000-20000 >20000
4
5
1 High School
Under Graduate
2
GraduatePost Graduate 3
4
Student 1
Business
2 ServiceAgriculture 34
Cash 1
Finance
2 Institutional3
News Paper/Magazine 1
Friends
Hoarding
2
3
Mechanics 4
5
TV 5
1
Black
2 White 3 Red 4 BrownBlue / Dark Blue
6 Gold 7 Green
8 Silver / Gray
1 0 Other
9 Maroon
1
234 5Sold by :
First 2 Wheeler 1
Previous 2 wheeler
1
2
23 H H TVSBAJAJ LML
4
10-37
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10-38
CUSTOMER CERTIFICATION :
1. This is to certify that I have taken possession of CRUX motorcycle with the Tool Kit and “First Aid Kit”.
The Dealer Representative has explained and demonstrated the Important Functions and Company Policy
also.
SELLING DLR’S STAMP, SIGN & CODE
10. Which Motorcycle :
you considered
before buying Yamaha
12. Main uses of :
Commuting 1
2
Business 3
Leisure Ride 4
Shopping
Single Riding 1
2
Pillion Riding
13. Usage Pattern :%%
motorcycle 11. What influenced the :
Purchase
(Choose any Three)Styling 1
Coloring
2
3 Fit and Finish 4
Price 5
Fuel consumption
Engine performance 6
7 Engine CC size 8
Handling
9 Rider comfort
Riding Position 10
11 Passenger comfort 1 2
Availability 1 3
Physical size
Reliability / Durability 14 15
Resale value 1 6
Dealer
17
New Model
Reputation by friend/magazine 18
19
Brand Reputation 2 0
Other
DELIVERY CERTIFICATE
Model
2H H TVSBAJAJ LML
1342
CUSTOMER’S SIGNATURE:
SERVICE2.pmd10/15/2006, 8:54 AM 8

*Service to be availed within specified kms from date of Purchase or 60 days after
previous service.CUSTOMER'S NAME & ADDRESS
MOTORCYCLE IDENTIFICATION
DATE OF SALE OF MOTORCYCLE
30
90
180 SERVICE/WARRANTY RECORD
500-
700
2500-
2700
4500-
5000
S.
NO.SERVICED AT
KMS / ON DATESERVICING DLR'S
NAME & ADDRESS JOB DETAILS/
CARD NO
SELLING DLR'S
STAMP, SIGN & CODE
VALIDITY*
KMS / DAY DATE
FRAME NO. :
ENGINE NO. :1
2
3
No.
FREE SERVICE RECORD
SERVICE RECORD
10-39
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3.6 KEEP OUR ENVIRONMENT CLEAN.
Please follow simple steps
DO’S ()

1Always use genuine ‘spare parts’ purchased from YMIS Authorised Dealers.

2Always use only genuine oils
• 4T - 20W/40 SG grade - YAMALUBE 4T

3 Always keep your engine well turned. Save environment and also improve Fuel Efficiency

4 • ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YMIS AUTHORISED
DEALER.
• YMIS serves you through a wide network of Authorised Dealers.

5.Check the Following at every scheduled service:-
a) Spark Plug : Check/Reset Gap/Replace as per the recommendations
in this Owner’s Manual (page no 6-7)
b) Carburetor :Cleaning/Adjustment Every 4500 kmsc) Air Filter : Clean every 2000 kms as per the environment conditions.
d) Piston/Rings/Cylinder : Check / Clean / Replace if necessary
e) Exhaust System : Check / Replace if necessary
f) Valve Timing : Check / Adjust every 4500 kms
g) Compression pressure : Check / Diagnose.
DO’S AND DON’TS FOR THE MOTORCYCLE
2
greenbook.pmd10/15/2006, 8:51 AM 4

DO’S AND DON’TS FOR THE MOTORCYCLE
6 Always drive with Starter Lever in OFF position.
7 Use Starter Lever for minimum possible period (1 to 2 minutes) only to start and warm up Engine
(may be required only in winter)
8 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM.
9Get Motorcycle maintained regularly as per details and schedule given in Owner’s Manual.
10 Get emission of your Motorcycle inspected at least once every 3 months.
11 Please follow good driven habits in varying traffic conditions.
12 Switch “OFF” the engine while waiting at signal point.
DON’TS ()
1. Don’t overload/overspeed your Motorcycle.
2. Don’t after or modify you Motorcycle.
3. Never drive with Ignition “OFF” while moving down a slope.
4. Don’t turn off the Engine or interrupt the Ignition when the Transmission is in Gear & the Motor
cycle is in motion.
5. Don’t idle the Engine for a prolonged period.
6. Don’t use Non-Genuine Parts.
7. Don’t buy adulterated Petrol/Oil.
3
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4. PROCEDURE FOR MEASUREMENT OF “CO” EMISSION LEVEL
4.1IMPORTANT : “CO” Measurement Equipment must be duty calibrated.
4.2 Check for “NO LEAKAGE” from Exhaust System.
4.3 Starter Lever should be in OFF position.
4.4 All Electricals should be in OFF position.
4.5 Set the Idle speed of the Engine in warmed up condition of Motorcycle as specified.
4.6 Insert the Sampling probe of the Exhaust Gas Analyser inside the Exhaust Muffler of the
Motorcycle.
4.7 • If the reading is within specified limits then it is acceptable.
• If the reading exceeds the norm of 3.5% (by volume) have it adjusted by YMI Authorised
Dealer.
4.8 YMI serve you through an extensive network of
• Authorised Dealers
• Authorised Service Points.
• Trained Private Workshop (Garage) Owner’s.‘CO’ EMISSION LEVEL MEASUREMENT
4
MODELIDLE R.P.M.
1300 - 1500 RPM
CRUX
greenbook.pmd10/15/2006, 8:51 AM 6

Longer Engine Life
Lower Maintenance Cost
Lower Exhaust Smoke
Reduces Wear and Tear
YAMAHA MOTOR INDIA SALES PRIVATE LIMITED
A-3 SURAJPUR INDUSTRIAL AREA, NOIDA DADRI ROAD
SURAJPUR - 201 306 (UP) NOIDA
PRINTED IN INDIA
1Y15(OM-01)278-10-06-E/H
SG4 STROKE MOTOR OIL20W40
4
Parts & AccessoriesAlways use
OWNER'S MANUAL
5KA8