oil level YAMAHA YFM400F 2001 Notices Demploi (in French)
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2001, Model line: YFM400F, Model: YAMAHA YFM400F 2001Pages: 426, PDF Size: 21.5 MB
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PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes
• Check operation, free play, fluid level and fluid leakage.
• Fill with DOT 4 brake fluid if necessary.5-7 ~ 5-9,
8-91 ~ 8-95
Fuel
• Check fuel level.
• Fill with fuel if necessary.5-11 ~ 5-13
Engine oil
• Check oil level.
• Fill with oil if necessary.5-15 ~ 5-17,
8-31 ~ 8-41
Coolant reservoir
• Check coolant level.
• Fill with coolant if necessary.8-53 ~ 8-63
Final gear oil/
Differential gear oil
• Check for leakage. 5-19, 8-41 ~ 8-51
Throttle
• Check for proper throttle cable operation. 5-21, 8-87
Wheels and tires
• Check tire pressure, wear and damage.5-25 ~ 5-31,
8-107 ~ 8-109
Fittings and Fasteners
• Check all fittings and fasteners. 5-21
Lights
• Check for proper operation. 5-23, 8-121 ~ 8-127
Front axle boots
• Check for damage. 8-63
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Final gear oil
Make sure the final gear oil is at the specified
level. Add oil as necessary. (See pages 8-41 ~
8-45 for details.)
If desired, an SAE 80W90 hypoid gear oil may
be used for all conditions.
NOTE:
GL-4 is a quality and additive rating, GL-5 or
GL-6 rated hypoid gear oils may also be used.Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
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Differential gear oil
Make sure the differential gear oil is at the
specified level. Add oil as necessary. (See pag-
es 8-47 ~ 8-51 for details.)
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Throttle lever
Check to see that the throttle lever operates
correctly. It must open smoothly and spring
back to idle position when released. Repair as
necessary for proper operation.
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Fittings and Fasteners
Always check the tightness of chassis fittings
and fasteners before a ride. Take the machine
to a Yamaha dealer or refer to the Service Man-
ual for correct tightening torque.Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Page 264 of 426
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PERIODIC MAINTENANCE/LUBRICATION
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
Valves*
• Check valve clearance.
• Adjust if necessary.
Cooling system
• Check coolant leakage.
• Repair if necessary.
• Replace coolant every 24 months.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
Air filter
• Clean.
• Replace if necessary.Every 20~40 hours
(More often in wet or dusty areas.)
Crankcase breather
system*
• Check breather hose for cracks or damage.
• Replace if necessary.
Exhaust system*
• Check for leakage.
• Retighten if necessary.
• Replace gasket(s) if necessary.
Carburetor*
• Check and adjust idle speed/starter operation.
• Adjust if necessary.
Fuel line*
• Check fuel hose for cracks or damage.
• Replace if necessary.
Engine oil
• Replace (Warm engine before draining).
Engine oil filter cartridge
• Replace.
Engine oil strainer*
• Clean.
Final gear oil
• Check oil level/oil leakage.
• Replace every 12 months.
Differential gear oil
Front brake*
• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.
Rear brake*
• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.
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* It is recommended that these items be serviced by a Yamaha dealer.NOTE:
Recommended brake fluid: DOT 4
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally
check the brake fluid level and add fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.
3. Replace the brake hoses every four years, or if cracked or damaged.
V-belt*
• Check operation.
• Check for cracks or damage every 12 months or
2,400 km whichever comes first.
Wheels*
• Check balance/damage/runout.
• Repair if necessary.
Wheel bearing*
• Check bearing assemblies for looseness/damage.
• Replace if damaged.
Front and rear
suspension*
• Check operation.
• Correct if necessary.
Steering system*
• Check operation/Replace if damaged.
• Check toe-in/Adjust if necessary.
Front axle boots*
• Check operation.
• Replace if damaged.
Fittings and Fasteners*
• Check all chassis fittings and fasteners.
• Correct if necessary.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
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Engine oil
Oil level inspection
1. Place the machine on a level place and
warm up the engine for several minutes.
2. Stop the engine.
3. Remove the dipstick and wipe it off with a
clean rag. Insert the dipstick in the filler
hole without screwing it in.NOTE:Wait a few minutes until the oil level settles be-fore checking.
4. The oil level should be between the maxi-
mum and minimum marks. If the level is
low, fill the engine with sufficient oil to
reach the specified level.
1. Engine oil dipstick
1. Jauge d’huile
1. Varilla de medición del aceite de motor1. Maximum level mark 2. Minimum level mark
1. Repère de niveau maximum 2. Repère de niveau minimum
1. Marca de nivel máximo 2. Marca de nivel mínimo
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9. Fill the engine with sufficient oil to reach
the specified level. Install the dipstick and
tighten it.CAUTION:l
Do not put in any chemical additives. En-
gine oil also lubricates the clutch and ad-
ditives could cause clutch slippage.
l
Be sure no foreign material enters thecrankcase. Recommended oil:
See page 10-2.
Oil quantity:
Total amount:
2.6 L
Periodic oil change:
2.3 L
With oil filter replacement:
2.4 L
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10. Start the engine and warm it up for sever-
al minutes. While warming up, check for
oil leakage. If oil leakage is found, stop the
engine immediately and check for the
cause.
11. Install the panels.
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Final gear oil
Final gear oil measurement
1. Place the machine on a level place.
2. Remove the oil filler bolt and check the oil
level. It should be up to the brim of the
hole. If the level is low, add oil to raise it to
the proper level.CAUTION:Be sure no foreign material enters the finalgear case.
1. Final gear oil
2. Final gear case filler bolt
3. Proper level
1. Huile de transmission finale
2. Boulon de remplissage du carter de transmission finale
3. Niveau correct
1. Aceite de la transmisión final
2. Tapa de la caja del filtro
3. Nivel adecuado
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3. Install the oil filler bolt and tighten to the
specified torque.
Final gear oil replacement
1. Remove the final gear case cover.
2. Place the machine on a level place.
3. Place a container under the final gear
case.
4. Remove the oil filler bolt and the drain
bolt to drain the oil.
5. Install the drain bolt and tighten to the
specified torque. Tightening torque:
Oil filler bolt:
23 Nm (2.3 m·kg)
Tightening torque:
Drain bolt (final gear case):
23 Nm (2.3 m·kg)
1. Bolt (´ 2)
1. Boulon (´ 2)
1. Perno (´ 2)1. Final gear oil drain bolt
1. Boulon de vidange d’huile de transmission finale
1. Perno de drenaje de aceite del engranaje final
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Differential gear oil
Differential gear oil measurement
1. Place the machine on a level place.
2. Remove the oil filler bolt and check the oil
level. It should be up to the brim of the
hole. If the level is low, add sufficient oil to
raise it to the specified level.CAUTION:Be sure no foreign material enters the differen-tial gear case.
3. Install the oil filler bolt and tighten it to the
specified torque.
Tightening torque:
Oil filler bolt:
23 Nm (2.3 m·kg)
1. Differential gear oil
2. Differential gear case oil filler bolt
3. Specified level
1. Huile de différentiel
2. Boulon de remplissage du carter de différentiel
3. Niveau d’huile spécifié
1. Aceite de engranajes del diferencial
2. Perno de relleno de aceite de la caja del diferencial
3. Nivel especificado