YAMAHA YFM50R 2007 Service Manual

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EBU19830
Tire wear limit
Replace the tire when the tire groove decreases to
3 mm (0.12 in).
EBU19840
Chassis fasteners
Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850
Instruments, lights and switches
Check that all instruments, lights and switches are
working properly. Correct if necessary.
EBU19860
Battery
Check the fluid level in the battery. Fill with distilled
water if necessary. (See page 8-25.) Recommended pressure:
Front
20.0 kPa (2.9 psi) (0.200 kgf/cm
2
)
Rear
20.0 kPa (2.9 psi) (0.200 kgf/cm
2
)
Minimum:
Front
17.0 kPa (2.5 psi) (0.170 kgf/cm
2
)
Rear
17.0 kPa (2.5 psi) (0.170 kgf/cm
2
)
Maximum:
Front
23.0 kPa (3.3 psi) (0.230 kgf/cm
2
)
Rear
23.0 kPa (3.3 psi) (0.230 kgf/cm
2
)
1. Tire wear limit

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EBU19880
OPERATION
EBU19900
Read the Owner’s Manual carefully before riding
the ATV.
WARNING

EWB00630
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamaha
dealer.
EBU20241
Starting a cold engine
WARNING

EWB00640
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
CAUTION:

ECB00150
See the “Engine break-in” section on page 6-5
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the transmission into neutral. The neutral
indicator light should come on. If the indicator
light does not come on, have a Yamaha deal-
er check the electrical circuit.
NOTE:

This model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions.

The transmission is in neutral.

The rear brake lever is applied with the drive se-
lect lever in the drive position. However, it is rec-
ommended to shift into neutral before starting
the engine.
5. Use the choke in reference to the figure:

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Position (1):

Cold engine start with ambient temperature be-
low 30 °C (90 °F).
Position (2):

Warming up position.
Position (3):

Cold engine start with ambient temperature
above 25 °C (80 °F).
Ambient temp./choke position
6. Completely close the throttle lever and start
the engine by pushing the start switch.
NOTE:

If the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as short
as possible to preserve battery energy. Do not
1. Fully open “ON”
2. Half open (warming up position)
3. Closed “OFF”
4. Choke
ON
OFF
0°
30°10°20°30°
50°70°90°°F °C
4 1
133
2

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crank the engine more than 10 seconds on each
attempt.
7. If the engine is started with the choke in posi-
tion (1), the choke should be returned to posi-
tion (2) to warm up the engine. If the engine is
started with the choke in position (2), keep the
choke in this position to warm up the engine.
CAUTION:

ECB00160
For maximum engine life, always warm the en-
gine up before starting off. Never accelerate
hard when the engine is cold!
8. Continue warming up the engine until it idles
smoothly, then return the choke to position (3)
before riding.
NOTE:

The engine is warm when it responds normally to
the throttle with the choke turned off.
EBU20301
Starting a warm engine
Follow the same procedure as for starting a cold
engine, with the exception that the choke is not re-
quired when the engine is warm. Instead, start the
engine with the throttle slightly open.
EBU27880
Shifting
This ATV has an automatic, centrifugal clutch.
To shift into the drive position, release the throttle
lever and apply the parking brake.
To shift into neutral, stop the ATV by releasing the
throttle lever and applying the brakes smoothly
and evenly.
EBU20630
To start out and accelerate
1. Release the throttle lever.
CAUTION:

ECB00210
Always close the throttle before shifting the
transmission into drive, otherwise damage to
the engine and drive train may result.
2. Apply the parking brake. (See page 6-5.)
3. Shift the transmission into drive.

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NOTE:

Before shifting the transmission into drive, be sure
to apply the parking brake. The engine will stop if
you attempt to shift into drive without applying the
parking brake first.
4. Squeeze the rear brake lever to release the
parking brake.
5. Gradually open the throttle while slowly re-
leasing the rear brake lever.
WARNING
EWB00740
Always open the throttle gradually. Opening
the throttle abruptly would increase the chance
of an accident. It could make the ATV wheelie
or overturn.
EBU20660
To decelerate
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. Im-
proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi-
bility of an accident.
CAUTION:

ECB00190
Even with the transmission in the neutral posi-
tion, do not coast for long periods of time with
the engine off, and do not tow the ATV for long
distances. The transmission is properly lubri-
cated only when the engine is running. Inade-
quate lubrication may damage the
transmission.
1. Drive select lever
2. Drive position
1
2

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EBU20681
Engine break-in
There is never a more important period in the life of
your engine than the first 20 hours of riding. For
this reason, you should read the following material
carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 20 hours. The various
parts in the engine wear and polish themselves to
the correct operating clearances. During this peri-
od, prolonged full-throttle operation or any condi-
tion that might result in engine overheating must
be avoided.
0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
20 hours and beyond
The ATV can now be operated normally.CAUTION:

ECB00220
If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV.
EBU26770
Parking
When parking the ATV, stop the engine, shift the
drive select lever into the drive position, apply the
parking brake, and then turn the fuel cock to “OFF”.
1. Parking brake lock plate
1

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EBU20800
Parking on a slope
WARNING

EWB00880
Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, place the ATV transversely across the
incline, shift the shift lever to the drive posi-
tion, stop the engine, apply the parking brake,
and then block the front and rear wheels with
rocks or other objects.Do not park the ATV at all on hills that are so
steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes
in the drive position.
2. Stop the engine.
3. With the rear brake lever applied, apply the
parking brake and slowly release the brake le-
ver.
1. Locked position
1

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EBU20910
Accessories and loading
EBU20920
Accessories
Accessories can affect the handling and control of
your ATV. Keep the following in mind when consid-
ering an accessory or operating an ATV which has
accessories.

Choose only accessories designed for your
ATV. Your Yamaha dealer has a variety of gen-
uine Yamaha accessories. Other accessories
may also be available on the market. However,
it is not possible for Yamaha to test all non-
Yamaha accessories, nor control over their qual-
ity or suitability. Choose a genuine Yamaha ac-
cessory, or one that is equivalent in design and
quality.

Accessories should be rigidly and securely
mounted. An accessory which can shift position
or come off while you are riding could affect your
ability to control the ATV.

Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam-
ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory thatlimits your ability to move around on the seat, or
one that limits your view.

Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU20960
Loading
As originally equipped, this ATV is not designed to
carry cargo or tow a trailer. If you choose to add ac-
cessories so that you can carry cargo or tow a trail-
er, you must use common sense and good
judgment as the stability and handling of an ATV
can be changed. When adding accessories, keep
the following points in mind:

Never exceed the weight limits shown. An over-
loaded ATV can be unstable.

If you are carrying cargo and towing a trailer, in-
clude the tongue weight in the maximum ATV
load limit.

Load cargo on the carriers as close to the center MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo,
accessories, and tongue):
40.0 kg (88 lb)

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of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.

Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A
shifting load can cause an accident.

Make sure the load does not interfere with con-
trols or your ability to see where you are going.

Ride more slowly than you would without a load.
The more weight you carry, the slower you
should go.

Allow more braking distance. A heavier ATV
takes longer to stop.

Avoid making sharp turns unless at very slow
speeds.

Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and
handling of the ATV.
WARNING

EWB00820
Never exceed the stated load capacity for this
ATV. Overloading this ATV or carrying or tow-
ing cargo improperly could cause changes in
ATV handling which could lead to an accident.
Cargo should be properly distributed and se-
curely attached. Reduce speed when carryingcargo or pulling a trailer. Allow greater dis-
tance for braking.

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EBU21141
RIDING YOUR ATV