engine YAMAHA YFM660R 2001 Notices Demploi (in French)
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2001, Model line: YFM660R, Model: YAMAHA YFM660R 2001Pages: 408, PDF Size: 6.86 MB
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Cooling system
1. Check  the  coolant  level  in  the  coolant  res-
ervoir when the engine is cold as the cool-
ant level will vary with engine temperature.
The  coolant  level  should  be  between  the
maximum and minimum marks.
2. Remove  the  coolant  reservoir  cap,  and
then add coolant or distilled water to raise
it to the specified level.
CAUTION:
Hard water or salt water is harmful to the en-
gine.  You  may  use  soft  water  if  you  can’t  get
distilled water. 
NOTE:
If  water  is  added,  have  a  Yamaha  dealer
check the antifreeze content of the coolant
as soon as possible. 
The radiator fan operation is completely au-
tomatic. It is switched on or off according to
the coolant temperature in the radiator. 
If your ATV overheats, see page 8-120 for details.Coolant reservoir capacity:
0.29 L
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1. Cache du vase d’expansion
2. Repère de niveau maximum
3. Repère de niveau minimum
1. Tapa del depósito de líquido refrigerante
2. Marca de nivel máximo
3. Marca de nivel mínimo 
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Changing the coolant
WARNING
Wait for the engine and radiator to cool before
removing  the  radiator  cap.  You  could  be
burned  by  hot  fluid  and  steam  blown  out  un-
der  pressure.  Always  put  a  thick  rag  over  the
cap when opening. Allow any remaining pres-
sure  to  escape  before  completely  removing
the cap. 
1.  Place the ATV on a level surface.
2.  Remove panel A. (See page 8-15 for panel
removal and installation procedures.)
3.  Place  a  container  under  the  engine,  and
then remove the coolant drain bolt.
4.  Remove the radiator cap.
5.  Remove the coolant reservoir cap.
1. Coolant drain bolt
1. Boulon de vidange du liquide de refroidissement
1. Perno de drenaje de refrigerante
1. Radiator cap
1. Bouchon de radiateur
1. Tapa del radiador 
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Recommended antifreeze:
High quality ethylene glycol antifreeze 
containing corrosion inhibitors for alumi-
num engines.
Antifreeze and water mixing ratio:
1:1
Total amount:
1.3 L
Coolant reservoir capacity:
0.29 L 
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CAUTION:
Hard water or salt water is harmful to the en-
gine. You may use soft water if you cannot get
distilled water. 
11.  Install the radiator cap.
12.  Start  the  engine  and  let  it  idle  for  several
minutes. Stop the engine, and then check
the coolant level in the radiator. If it is low,
add  more  coolant  until  it  reaches  the  top
of the radiator.
13.  Fill  the  coolant  reservoir  with  coolant  up
to the maximum level.
14.  Install the coolant reservoir cap and check
for coolant leakage.
NOTE:
If any leakage is found, have a Yamaha dealer
check the cooling system. 
15. Install the panel. 
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Spark plug inspection
The spark plug is an important engine compo-
nent  and  is  easy  to  inspect.  The  condition  of
the spark plug can indicate the condition of the
engine.
For example, a very white center electrode por-
celain color could indicate an intake air leak or
carburetion  problem  for  that  cylinder.  Do  not
attempt to diagnose such problems yourself.
Instead, take the machine to a Yamaha dealer.
You  should  periodically  remove  and  inspect
the  spark  plug  because  heat  and  deposits  will
cause the spark plug to slowly break down and
erode. If electrode erosion becomes excessive,
you should replace the spark plug with one of
the proper type.
Standard spark plug:
DPR8EA-9 (NGK) 
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1. Check hose
1. Flexible de contrôle
1. Manguito de comprobación
1. Air filter case cover 2. Holder (× 6)
1. Couvercle du boîtier de filtre à air 2. Support (× 6)
1. Tapa de la caja del filtro 2. Soporte (× 6)
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Air filter element cleaning
NOTE:
There  is  a  check  hose  at  the  bottom  of  the  air
filter case. If dust or water collects in this hose,
empty the hose and clean the air filter element
and air filter case. 
1. Remove  the  seat.  (See  page  8-15  for  seat
removal procedure.)
2. Remove  the  air  filter  case  cover  by  un-
hooking the holders.
3. Remove the air filter element and remove
it from its frame.
4. Wash  the  element  gently  but  thoroughly
in solvent.
WARNING
Always use parts cleaning solvent to clean the
air filter element. Never use low flash point sol-
vents or gasoline to clean the air filter element
because the engine could catch fire or explode.  
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NOTE:
The  air  filter  element  should  be  cleaned  every
20  ~  40  hours.  It  should  be  cleaned  and  lubri-
cated more often if the machine is operated in
extremely dusty areas. Each time the filter ele-
ment  maintenance  is  performed,  check  the  air
inlet  to  the  filter  case  for  obstructions.  Check
the  air  cleaner  rubber  joint  to  the  carburetor
and manifold fittings for an airtight seal. Tight-
en  all  fittings  securely  to  avoid  the  possibility
of unfiltered air entering the engine. 
CAUTION:
Never operate the engine with the air filter el-
ement  removed.  This  will  allow  unfiltered  air
to enter, causing rapid engine wear and possi-
ble  engine  damage.  Additionally,  operation
without  the  filter  element  will  affect  carbure-
tor jetting with subsequent poor performance
and possible engine overheating.
1. Hose
1. Flexible
1. Manguera 
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Carburetor adjustment
The carburetor is a vital part of the engine and
requires  very  sophisticated  adjustment.  Most
adjusting  should  be  left  to  a  Yamaha  dealer
who has the professional knowledge and expe-
rience to do so. However, the idling speed may
be  performed  by  the  owner  as  a  part  of  the
usual maintenance routine.
CAUTION:
The carburetor was set at the Yamaha factory
after  many  tests.  If  the  settings  are  disturbed
by  someone  without  sufficient  technical
knowledge,  poor  engine  performance  and
damage may result. 
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1. Throttle stop screw
1. Vis de butée de papillon
1. Tornillo de tope del acelerador
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Idle speed adjustment
NOTE:
A diagnostic tachometer must be used for this
procedure.
1. Start the engine and warm it up for a few
minutes  at  approximately  1,000  to
2,000 r/min.  Occasionally  rev  the  engine
to  4,000  to  5,000  r/min.  The  engine  is
warm  when  it  quickly  responds  to  the
throttle.
2. Connect the tachometer and set the idle to
the specified idling speed by adjusting the
throttle  stop  screw.  Turn  the  screw  in  to
increase  engine  speed,  and  out  to  de-
crease engine speed.
Specified idle speed:
1,450 ~ 1,550 r/min 
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Valve clearance adjustment
The  correct  valve  clearance  changes  with  use,
resulting in improper fuel/air supply or engine
noise.  To  prevent  this,  the  valve  clearance
must  be  adjusted  regularly.  This  adjustment
however,  should  be  left  to  a  professional
Yamaha service technician.
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Reverse lock release cable adjustment
The  reverse  lock  release  cable  stretches  with
use, resulting in improper function. To prevent
this, the cable must be adjusted regularly. This
adjustment,  however,  should  be  left  to  a
Yamaha dealer.