maintenance YAMAHA YFM700R 2013 User Guide

8-4
8
6*Exhaust system Check for leakage and replac
e gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps and joints if necessary. √√√
7 Spark arrester Clean. √√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1PE60E0.book Page 4 Friday, March 2, 2012 1:22 PM

8-5
8
EBU21865General maintenance and lubrication chart TIP●For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.●For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.●Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.NO.ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Clutch Check operation and adjust if necessary. √ √√√
3 *Front brake Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
Replace brake pads. Whenever worn to the limit
U1PE60E0.book Page 5 Friday, March 2, 2012 1:22 PM

8-6
8
5*Brake hoses Check for cracks or other damage, and replace if
necessary. √√√√
Replace. Every 4 years
6 *Parking brake Check operation and adjust if necessary. √√√√√
7 *Wheels Check runout and for damage, and replace if nec-
essary. √ √√√
8 *Tires Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if necessary. √ √√√
9 *Wheel hub bearings Check for looseness or damage, and replace if
necessary. √ √√√
10 *Swingarm pivots Check operation and for excessive play, and re-
place bearings if necessary.
Lubricate with lithium-soap-based grease. √√√
11 *Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√
12 Drive chain Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if neces-
sary.
Clean and lubricate. √√√√√
13 *Drive chain roller Check for wear and replace if necessary. √√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1PE60E0.book Page 6 Friday, March 2, 2012 1:22 PM

8-7
8
14*Chassis fasteners Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
15 *Shock absorber as-
semblies Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
16 *Rear suspension re-
lay arm and con-
necting arm
pivoting points Check operation and correct if necessary.
Lubricate with lithium-soap-based grease.
√√√√
17 *Steering shaft Lubricate with lithium-soap-based grease. √√√
18 *Steering system Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
19 *Engine mount Check for cracks or other damage, and replace if
necessary. √√√
20 Engine oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter ele-
ment
Replace.
√√√
22 Cooling system Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
Replace coolant. Every 2 years
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1PE60E0.book Page 7 Friday, March 2, 2012 1:22 PM

8-8
8
EBU23071TIP●Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.●Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.23*Moving parts and
cables Lubricate.
√√√√
24 *Reverse lock re-
lease cable Check operation and adjust or replace if neces-
sary. √√√
25 *Throttle lever Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
26 *Front and rear brake
switches Check operation and correct if necessary.
√√√√√
27 *Lights and switches Check operation and correct if necessary.
Adjust headlight beams.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1PE60E0.book Page 8 Friday, March 2, 2012 1:22 PM

8-10
8
EBU23080Removing and installing the panel The panel shown needs to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time the panel
needs to be removed and installed.EBU23101Panel A
To remove the panelRemove the bolts, and then take the panel off.To install the panel
Place the panel in the original position and install
the bolts.EBU23213Checking the spark plug The spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor-
dance with the periodic maintenance and lubrica-
tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
1. Panel A
1
1. Panel A
2. Bolt
2
2
1
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8-13
8
EBU26786Engine oil and oil filter element The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter element replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level1. Place the ATV on a level surface.
2. Start the engine, warm it up until the engine oil has reached a normal temperature of 60 °C
(140 °F), let it continue to idle for ten seconds
or more, and then turn the engine off.TIPTo achieve the proper engine oil temperature for
an accurate oil level reading, the engine must have
first completely cooled down, and then warmed up
again for several minutes to normal operating tem-
perature.3. Remove the engine oil tank filler cap, and thenwipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick in the filler hole (without screwing it in), and then remove it again to
check the oil level.
TIPThe engine oil should be between the minimum
and maximum level marks.5. If the engine oil is at or below the minimumlevel mark, add sufficient oil of the recom-
mended type through the engine oil tank filler
hole to raise it to the correct level. NOTICE:1. Engine oil tank
2. Engine oil tank filler cap
3. Engine oil dipstick
4. Maximum level mark
5. Minimum level mark
2
3
4
5 1
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8-17
8
14. Remove the engine oil tank filler cap, and then
gradually fill the oil tank with the remaining oil
quantity while regularly checking the oil level
on the dipstick.
15. Install and tighten the engine oil tank filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300●In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
●Make sure that no foreign material enters the
crankcase.16. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
17. Turn the engine off, and then check the oil lev- el and correct it if necessary.EBU23470Coolant The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU27942To check the coolant level1. Place the ATV on a level surface.
Recommended oil:
See page 10-1.
Oil quantity: Without oil filter element replacement:1.75 L (1.85 US qt, 1.54 Imp.qt)
With oil filter element replacement: 1.85 L (1.96 US qt, 1.63 Imp.qt)
U1PE60E0.book Page 17 Friday, March 2, 2012 1:22 PM

8-21
8
9. Connect the coolant reservoir hose.
10. Pour the recommended coolant into the reser- voir to the maximum level mark, and then in-
stall the reservoir cap. NOTICE: Mix
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine.
[ECB00991]
11. Pour the recommended coolant into the radia- tor until it is full.
12. Install the radiator cap, start the engine, let it idle for several minutes, and then turn it off. 13. Remove the radiator cap to check the coolant
level in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,
and then install the radiator cap.
14. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.15. Install the panel.EBU26806Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
Antifreeze/water mixture ratio:1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity: Radiator capacity (including all routes):1.61 L (1.70 US qt, 1.42 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
U1PE60E0.book Page 21 Friday, March 2, 2012 1:22 PM

8-25
8
15. Insert the air filter element into the air filter
case, and then tighten the wing bolt. NOTICE:
Make sure that the air filter element is
properly seated in the air filter case. Never
operate the engine with the air filter ele-
ment removed. This will allow unfiltered air
to enter the engine, causing rapid engine
wear and possible engine damage. Addi-
tionally, operation without the air filter ele-
ment will affect the fuel injection system
with subsequent poor performance and
possible engine overheating.
[ECB00761]
16. Install the air filter case cover by hooking the holders onto the air filter case. 17. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the throttle body and the rubber joint mani-
fold fittings for an air-tight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air en-
tering the engine.EBU27703Cleaning the spark arrester Select a well-ventilated area free of combustible
materials and make sure the exhaust and muffler
are cool.
1. Remove the tailpipe bolt.
1. Washer
1
U1PE60E0.book Page 25 Friday, March 2, 2012 1:22 PM