YAMAHA YFM90R 2009 Owners Manual
Manufacturer: YAMAHA, Model Year: 2009, Model line: YFM90R, Model: YAMAHA YFM90R 2009Pages: 120, PDF Size: 9.14 MB
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9-3
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and pedals.
7. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more infor-
mation on storing the battery, see page 8-26.
TIPMake any necessary repairs before storing theATV.
9
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10
SPECIFICATIONS
Engine:Engine type: Forced air cooled 4-stroke
Cylinder arrangement: Single cylinder
Displacement: 88 cm (5.37 cu.in)
3
Bore × stroke: 47.0 × 51.0 mm (1.85 x 2.0 in) Compression ratio:
Starting system: Electric starter & kickstarter
Lubrication system: Wet sump 10.2 : 1
Engine oil:Type:SAE10W-40 or SAE20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA0 10 30
507090
110130 F
SAE 10W-40
SAE 5W-30
-20
-10 0 102030 40 50 C
SAE 20W-50
Dimensions:Overall length:
1490 mm (58.7 in)
Overall width: 885 mm (34.8 in)
Overall height: 910 mm (35.8 in)
Seat height: 654 mm (25.7 in)
Wheelbase: 1010 mm (39.8 in)
Ground clearance: 100 mm (3.9 in)
Minimum turning radius: 2900 mm (114 in)Weight:With oil and fuel: 120.0 kg (264 lb)
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Engine oil quantity:Periodic oil change: 0.8 L (0.84 US qt) (0.70 Imp.qt)Final transmission oil:Type:SAE80 API GL-4 Hypoid gear oil
Quantity: 0.30 L (0.32 US qt) (0.27 Imp.qt)Air filter:Air filter element: Wet elementFuel:Recommended fuel: Regular unleaded gasoline only (EUR)
Unleaded gasoline only (AUS)(NZL)
Fuel tank capacity: 4.8 L (1.27 US gal) (1.06 lmp.gal)
Fuel reserve amount: 1.0 L (0.26 US gal) (0.22 Imp.gal)Carburetor:Manufacturer:TK
Type x quantity: SVR 22-1G x 1Spark plug (s):Manufacturer/model:NGK/CR7HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Chassis:Frame type: Steel tube frame
Caster angle: 4.0 °
Trail: 16 mm (0.63 in)
Front tire:Type:Tubeless
Size: AT18 x 7-8
Manufacturer/model: MAXXIS/M939
Clutch:Clutch type: Dry, centrifugal automatic
Transmission:Primary reduction system: V-belt
Primary reduction ratio:
2.47-0.61:1
Secondary reduction system: Spur
Secondary reduction ratio: 41/15 × 45/13 (9.462)
Third reduction system:
Chain drive
Third reduction ratio: 28/13(2.154)
Transmission type: V-belt automatic
10
10-2
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10
Rear tire:Type:Tubeless
Size: AT18 x 9-8
Manufacturer/model: MAXXIS/M940Loading:Maximum loading limit: 70.0 kg (154 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:25 kPa (3.6 psi) (0.25 kgf/cm
2)
Rear: 25 kPa (3.6 psi) (0.25 kgf/cm2)
Minimum: Front:22 kPa (3.2 psi) (0.22 kgf/cm2)
Rear: 22 kPa (3.2 psi) (0.22 kgf/cm2)
Front wheel:
Wheel type: Panel wheel
Rim size: 8 x 5.5AT
Rear wheel:Wheel type: Panel wheel
Rim size: 8 x 7ATFront brake:Type:Drum brake
Operation: Right hand operationRear brake:Type:Single disc brake
Operation: Left hand operation
Recommended fluid: DOT4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
111 mm (4.4 in)
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Electrical system:Ignition system: CDI
Charging system: AC magnetoBattery:Model:
GTX5L-BS
Voltage, capacity: 12 V,4 .0 Ah Fuses:Main fuse: 10 A Noise and vibration level:Noise level (77/311/EEC):
77.4 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s
2 (EUR)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s2 (EUR)
Rear suspension:Type:Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 83 mm (3.3 in)
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CONSUMER INFORMATION
Identification numbers Record the key identification number, vehicle iden-
tification number and model label information in
the spaces provided below for assistance when or-
dering spare parts from a Yamaha dealer or for ref-
erence in case the ATV is stolen.KEY IDENTIFICATION NUMBER:VEHICLE IDENTIFICATION NUMBER:MODEL LABEL INFORMATION:Key identification number
The key identification number is stamped into the
key. Record this number in the space provided and
use it for reference when ordering a new key.
Vehicle identification number
The vehicle identification number is stamped into
the frame.1. Key identification number
1
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11
TIPThe vehicle identification number is used to identi-fy your ATV. Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha deal-
er.1. Vehicle identification number1. Model label
1
1
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INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-15BBattery ........................................................................\
...8-28
Brake lever, front.............................................................4-6Brake lever, rear............................................................4-6
Brake lever free play, checking the rear........................8-26
Brake levers, checking and lubricating .............. .......... 8-27
Brakes, front and rear....................................................5-3
Brake pads, checking the rear.......................................8-25
Brake fluid level, checking the rear...............................8-25
Brake fluid level, changing the rear..............................8-26 Brake lever free play, adjusting the front......................8-23CCables, checking and lubricating ................................. 8-27
Carburetor, adjusting.................................................... 8-20
Chassis fasteners........................................................... 5-7
Cleaning..........................................................................9-1EEngine break-in .............................................................. 6-4
Engine, cold start...........................................................6-1
Engine idling speed ...................................................... 8-20 Engine oil............................................................5-3, 8-11
Engine, starting a warm................................................6-3
Engine stop switch.......................................................4-2
Fuel........................................................................4-8, 5-3
Fuel cock......................................................................4-10
Fuel tank cap..................................................................4-8
Fuse, replacing.............................................................8-30
F
KKey identification number ............................................. 11-1LLabel locations...............................................................2-1HHandlebar switches ........................................................ 4-2IIdentification numbers .................................................. 11-1
Instruments and switches.............................................5-7MMain switch .................................................................... 4-1
Maintenance and lubrication chart.................................8-5
Maintenance chart, emission control system.................8-3
Model label...................................................................11-2
Choke ............................................................................ 4-11 Brake shoes, checking the front .................................. 8-22
Final transmission oil ........................................... 5-3, 8-14
Engine speed limiter plate............................................ 4-5
Kick starter ................................................................. 4-12
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OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................\
... 6-4
Parking brake ................................................................. 4-7
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Spark arrester, cleaning ............................................... 8-19
Spark plug, checking ...................................................... 8-9
Specifications .................................................................. 10-1
Start switch..................................................................... 4-2
Storage........................................................................\
... 9-2TThrottle cable free play, checking................................8-21
Throttle lever..........................................................4-3, 5-4
Timing chain.................................................................8-22
Tire pressure, measuring ............................................... 5-5
Tires ........................................................................\
....... 5-4
Tire wear limit ................................................................. 5-6
Troubleshooting...........................................................8-34
Troubleshooting chart..................................................8-35
VValve clearance............................................................ 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-28
Wheel, installing ........................................................... 8-33
Wheel, removing .......................................................... 8-32
Seat ........................................................................\
...... 4-11 Vehicle speed limiter ...................................................... 4-4
Speed limiters.................................................................. 4-3
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YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPERPRINTED IN TAIWAN
2008.07(E)