coolant level YAMAHA YFZ450 2005 Owners Manual

OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Warming up...........................................6-9
Shifting ................................................6-11
To start out and accelerate .................6-13
To decelerate ......................................6-17
Engine break-in ...................................6-19
Parking ................................................6-23
Parking on a slope ..............................6-25
Accessories and loading .....................6-29
RIDING YOUR ATV..................................7-1
Getting to know your ATV .....................7-3
Ride with care and good judgement .....7-5
Be careful where you ride ...................7-27
Turning your ATV ................................7-41
Climbing uphill.....................................7-47
Riding downhill ....................................7-57
Crossing a slope .................................7-61
Crossing through shallow water ..........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ............................7-71
What to do if ........................................7-75
What to do...........................................7-75
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
Periodic maintenance/lubrication.......... 8-7
Panel removal and installation............ 8-17
Engine oil and oil filter element........... 8-23
Cooling system ................................... 8-41
Changing the coolant.......................... 8-45
Spark plug inspection ......................... 8-53
Air filter element cleaning ................... 8-65
Carburetor adjustment ........................ 8-73
Idle speed adjustment ........................ 8-75
Valve clearance adjustment ............... 8-75
Throttle lever adjustment .................... 8-77
Front brake pad inspection ................. 8-79
Rear brake pad inspection.................. 8-81
Brake fluid level inspection ................. 8-83
Brake fluid replacement ...................... 8-87
Front brake lever free play.................. 8-89
Brake pedal height adjustment ........... 8-91
Parking brake adjustment ................... 8-93
Adjusting the rear brake light switch ... 8-97
Clutch lever free play adjustment ....... 8-99
Drive chain slack check .................... 8-101
Drive chain slack adjustment ............ 8-103
Lubricating the drive chain................ 8-107
Cable inspection and lubrication....... 8-111
8
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4-3 1. Neutral indicator light “N”
2. Coolant temperature warning light “”
1. Témoin de point mort “N”
2. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz de control de punto muerto “N”
2. Luz de aviso de la temperatura del refrigerante “”
EBU08020
Indicator and warning lights
EBU06030
Neutral indicator light “N”
This indicator light comes on when the transmis-
sion is in neutral.
EBU13850
Coolant temperature warning light “”
When the coolant temperature reaches a specified
level, this light comes on to warn that the coolant
temperature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes.
The electrical circuit of the warning light can be
checked according to the following procedures.
1. Set the engine stop switch to “RUN” and turn
the key to “ON”.
2. Shift the transmission into the neutral position
or pull the clutch lever.
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5-1
EBU01130
1-PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, lever free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7, 8-79,
8-83–8-89
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-81–8-87, 8-91
ClutchCheck operation, condition and lever free play. 8-99
Parking brakeCheck operation, condition and cable length. 8-93–8-95
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-23–8-39
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-15–5-17,
8-41–8-51
Drive chainCheck chain slack and condition.
Adjust if necessary.5-17, 8-101–8-109
ThrottleCheck for proper throttle cable operation and free play. 5-17, 8-77
Wheels and tiresCheck tire pressure, wear and damage.5-21–5-27,
8-121–8-123
Fittings and fastenersCheck all fittings and fasteners. 5-19
Lights and switchesCheck for proper operation.5-19, 8-97,
8-133–8-141
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5-15
EBU13160
Coolant
Check the coolant level in the coolant reservoir
when the engine is cold. (The coolant level will
vary with engine temperature.) The coolant level is
satisfactory if it is between the minimum and max-
imum level marks on the coolant reservoir. If the
coolant level is at or below the minimum level
mark, add distilled water to bring the level up to the
maximum level mark. Change the coolant every
two years. (See pages 8-41–8-51 for details.)CAUTION:_ Hard water or salt water is harmful to the en-
gine. You may use soft water if you cannot get
distilled water. _
Coolant reservoir capacity
(up to the maximum level mark):
0.29 L
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8-41 1. Maximum level mark 2. Minimum level mark
3. Coolant reservoir 4. Coolant reservoir cap
1. Repère de niveau maximum 2. Repère de niveau minimum
3. Vase d’expansion 4. Bouchon du vase d’expansion
1. Marca de nivel máximo 2. Marca de nivel mínimo
3. Depósito de refrigerante
4. Tapa del depósito de líquido refrigerante
EBU10151
Cooling system
1. Check the coolant level in the coolant reser-
voir when the engine is cold as the coolant
level will vary with engine temperature.NOTE:_ The coolant should be between the minimum and
maximum level marks. _2. If the coolant is at or below the minimum level
mark, remove the coolant reservoir cap, and
then add coolant or distilled water to raise it to
the specified level.CAUTION:_ Hard water or salt water is harmful to the en-
gine. You may use soft water if you can’t get
distilled water. _
Coolant reservoir capacity
(up to the maximum level mark):
0.29 L
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8-45 1. Coolant drain bolt 2. Trough
1. Boulon de vidange du liquide de refroidissement
2. Feuille de papier pliée comme illustré
1. Perno de drenaje de refrigerante
2. Elemento de paso
1. Radiator cap
1. Bouchon de radiateur
1. Tapa del radiador
EBU14130
Changing the coolant
WARNING
_ Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. _1. Place the ATV on a level surface.
2. Remove panel A. (See page 8-17 for panel
removal and installation procedures.)
3. Place a container under the engine, and then
remove the coolant drain bolt. (Use a trough
or a similar object as shown.)
4. Remove the radiator cap.
U5TG61.book Page 45 Friday, April 2, 2004 11:28 AM

8-47 1. Coolant reservoir cap 2. Coolant reservoir
3. Bolt (× 2)
1. Bouchon du vase d’expansion 2. Vase d’expansion
3. Boulon (× 2)
1. Tapa del depósito de líquido refrigerante
2. Depósito de refrigerante
3. Perno (× 2)
5. Remove the coolant reservoir by removing
the bolts.
6. Remove the coolant reservoir cap, and then
turn the coolant reservoir upside down to
empty it.
7. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
8. Install the coolant reservoir by installing the
bolts.
9. Replace the coolant drain bolt washer if it is
damaged, and then tighten the coolant drain
bolt to the specified torque.
10. Pour the recommended coolant into the radi-
ator until it is full.
11. Pour the recommended coolant into the cool-
ant reservoir to the maximum level mark. Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf)
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8-49
Recommended antifreeze:
High quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines.
Antifreeze and water mixing ratio:
1:1
Total amount:
1.30 L
Coolant reservoir capacity
(up to the maximum level mark):
0.29 L
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8-51
CAUTION:_ Hard water or salt water is harmful to the en-
gine. You may use soft water if you cannot get
distilled water. _12. Install the radiator cap and the coolant reser-
voir cap.
13. Start the engine and let it idle for several min-
utes. Stop the engine, and then check the
coolant level in the radiator. If it is low, add
more coolant until it reaches the top of the ra-
diator.
14. Check the coolant level in the reservoir. If it is
low, add coolant to the maximum level mark.
15. Start the engine and then check for coolant
leakage.NOTE:_ If any leakage is found, have a Yamaha dealer
check the cooling system. _16. Install the panel.
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8-148
Engine overheatingNOTE:_ If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is
changed to the recommended coolant as soon as possible. _
WARNING
_ Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. _ Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See NOTE.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
U5TG61.book Page 148 Friday, April 2, 2004 11:28 AM