engine oil YAMAHA YFZ450 2007 User Guide

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6. Remove the engine oil tank filler cap and the
engine oil tank drain bolt.7. Check the washers for damage, and replace if
necessary.NOTE:

Skip steps 8–11 if the oil filter element is not being
replaced.
8. Remove the oil filter element cover by remov-
ing the bolts, and then remove the oil filter el-
ement.
1. Crankcase engine oil drain bolt
1

1. Engine oil tank drain bolt
1

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9. Check the O-rings for damage, and replace
them if necessary.10. Install a new oil filter element and the O-rings.NOTE:

Make sure that the O-rings are properly seated.
11. Install the oil filter element cover by installing
the bolts, and then tighten them to the speci-
fied torque.
12. Install the crankcase engine oil drain bolt and
1. Oil filter element cover
2. Bolt
1 2

1. Oil filter element
2. O-ring
Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
2 2

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the engine oil tank drain bolt, and then tighten
them to the specified torques.
13. Pour the specified amount of the recommend-
ed engine oil through the engine oil tank filler
hole, and then install and tighten the engine oil
tank filler cap.
14. Pour the specified amount of the recommend-
ed engine oil through the crankcase engine oil
filler hole, and then install and tighten thecrankcase engine oil filler cap.CAUTION:
ECB00300

In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.

Make sure that no foreign material enters the
Tightening torques:
Crankcase engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil tank drain bolt:
19 Nm (1.9 m·kgf, 14 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter element replacement:
Quantity in oil tank:
1.55 L (1.64 US qt) (1.36 Imp.qt)
Quantity in crankcase:
0.20 L (0.21 US qt) (0.18 Imp.qt)
With oil filter element replacement:
Quantity in oil tank:
1.55 L (1.64 US qt) (1.36 Imp.qt)
Quantity in crankcase:
0.30 L (0.32 US qt) (0.26 Imp.qt)

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crankcase.
15. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
16. Turn the engine off, and then check the oil lev-
el and correct it if necessary.
17. Install the engine guard by installing the bolts,
and then tighten them to the specified torque.
CAUTION:

ECB00370
Be sure to apply LOCTITE® to the engine
guard bolts before installing them.
EBU23470
Coolant
The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
EBU23490
To check the coolant level
1. Place the ATV on a level surface.
NOTE:

The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
2. Check the coolant level in the coolant reser-
voir.
NOTE:

The coolant should be between the minimum and
maximum level marks. Tightening torque:
Engine guard bolt:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)

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7. Wash the sponge material gently but thor-
oughly in solvent.
WARNING

EWB01940
Always use parts cleaning solvent to clean the
sponge material. Never use low-flash-point
solvents or gasoline to clean the sponge mate-
rial because the engine could catch fire or ex-
plode.
8. Squeeze the excess solvent out of the sponge
material and let it dry.CAUTION:

ECB00440
Do not twist the sponge material when squeez-
ing it.
9. Check the sponge material and replace it if
damaged.
10. Apply a quality foam air filter oil to the sponge
material.
NOTE:

The sponge material should be wet but not drip-
ping.
11. Pull the sponge material over the air filter ele-
ment frame.
12. Install the washer onto the air filter element
frame, and then insert the wing bolt into the
hole in the air filter element frame.
CAUTION:

ECB00451
Be sure to install the washer with the bent edge
facing outward as shown.
1. Sponge material
2. Air filter element frame
1 2

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small soft brush.
CAUTION:

ECB00570
To prevent damaging the O-rings, do not clean
the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
CAUTION:

ECB00580
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
EBU24900
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING

EWB02130
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could re-
strict the operation of controls and lead to an
accident or injury.
EBU24920
Checking and lubricating the brake and
clutch levers
The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Engine oil
Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)

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increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out the
linings.
EBU25932
Storage
Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
CAUTION:

ECB00720

Storing the ATV in a poorly ventilated room
or covering it with a tarp while it is still wet,
will allow water and humidity to seep in and
cause rust.

To prevent corrosion, avoid damp cellars,
stables (because of the presence of ammo-
nia) and areas where strong chemicals are
stored.
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with
the starter. (This will coat the cylinder wall Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)

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EBU25960
SPECIFICATIONS
EBU25975
Dimensions:
Overall length:
1840 mm (72.4 in)
Overall width:
1170 mm (46.1 in)
Overall height:
1090 mm (42.9 in)
Seat height:
810 mm (31.9 in)
Wheelbase:
1280 mm (50.4 in)
Ground clearance:
255 mm (10.0 in)
Minimum turning radius:
3500 mm (138 in)
Weight:
With oil and fuel:
169.0 kg (373 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
449.0 cm
3

(27.40 cu.in)
Bore
×
stroke:
95.0
×
63.4 mm (3.74
×
2.50 in)Compression ratio:
11.40 :1
Starting system:
Electric starter
Lubrication system:
Dry sump

Engine oil:
Type:
SAE5W30 or SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
-20˚-10˚0˚
10˚20˚30˚40˚50˚C
10W/30
15W/4020W/4020W/50
10W/40
5W/30

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Engine oil quantity:
Without oil filter element replacement:
1.75 L (1.85 US qt) (1.54 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt) (1.36 Imp.qt)
Quantity in crankcase:
0.20 L (0.21 US qt) (0.18 Imp.qt)
With oil filter element replacement:
1.85 L (1.96 US qt) (1.63 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt) (1.36 Imp.qt)
Quantity in crankcase:
0.30 L (0.32 US qt) (0.26 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maximum level mark):
0.29 L (0.31 US qt) (0.26 Imp.qt)
Radiator capacity (including all routes):
1.30 L (1.37 US qt) (1.14 Imp.qt)
Air filter:
Air filter element:
Wet element
Fuel:
Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
10.0 L (2.64 US gal) (2.20 Imp.gal)
Fuel reserve amount:
1.9 L (0.50 US gal) (0.42 Imp.gal)
Carburetor:
Manufacturer:
KEIHINType x quantity:
FCR39H x 1
Spark plug (s):
Manufacturer/model:
NGK/CR8E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc
Transmission:
Primary reduction system:
Spur gear
Primary reduction ratio:
62/22 (2.818)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
38/14 (2.714)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
1st:
29/12 (2.416)
2nd:
27/14 (1.928)
3rd:
25/16 (1.562)
4th:
23/18 (1.277)

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-23
B
Battery .......................................................................... 8-45
Brake and clutch levers, checking and lubricating ....... 8-42
Brake and shift pedals, checking and lubricating ......... 8-43
Brake fluid, changing.................................................... 8-34
Brake fluid level, checking............................................ 8-31
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-34
Brake light switches ..................................................... 8-37
Brake pads, checking the front and rear ...................... 8-30
Brake pedal .................................................................... 4-6
Brake pedal position, checking .................................... 8-35
Brakes, front and rear .................................................... 5-4
C
Cables, checking and lubricating ................................. 8-42
Carburetor, adjusting.................................................... 8-28
Chassis fasteners........................................................... 5-8
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-38
Coolant ................................................................. 5-4
,
8-19
Coolant temperature warning light ................................. 4-2
D
Drive chain ..................................................................... 5-5
Drive chain, lubricating ................................................. 8-41
Drive chain slack .......................................................... 8-39
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-29
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-13
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3
F
Fuel ........................................................................ 4-8
,
5-4
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-8
Fuse, replacing............................................................. 8-46
H
Handlebar switches ........................................................ 4-3
Headlight beam, adjusting............................................ 8-49
Headlight bulb, replacing.............................................. 8-47
I
Identification numbers .................................................. 11-1
Indicator light and warning light...................................... 4-2
Instruments, lights and switches .................................... 5-8