YAMAHA YFZ450 2009 Owners Manual
Manufacturer: YAMAHA, Model Year: 2009, Model line: YFZ450, Model: YAMAHA YFZ450 2009Pages: 150, PDF Size: 7.13 MB
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This A
MANUAL DEL PROPIETARIO
5D3-28199-63
YFZ450Y
MANUEL DU PROPRIÉTAIREOWNER’S MANUALREAD THIS MANUAL CAREFULLY!
It contains important safety information.LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
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PRINTED IN JAPAN
2008.03-0.5x3 !
(E,F,S)
YAMAHA MOTOR CO., LTD.
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This A
5D3-28199-63-E0YFZ450Y
OWNER’S MANUAL
READ THIS MANUAL CAREFULLY!
It contains important safety information.
Page 4 of 150
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Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EC Declaration of Conformityconforming to Directive
98/37/EC
(
Make, model)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 98
/37/EC,
and to the other relevant Directives of EEC
89/336/EEC or 2004
/108/EC
(
Title and
/or number and date of issue of the other Directives of EEC)
(
If applicable)
(
If applicable)To e
ffect correct
application
of the
essential
health
and safety
requirements
stated in the Directives of EEC, the
following-standards and
/or technical
specifications were consulted:
EN292 ANSI
/SVIA 1-2007
(
Title and
/or number and date of issue of standards and
/or specifications)
General Manager
RV Engineering Division
RV Company Signature
Date of Issue
Shinya Shimada2 March, 2008
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119NC Schiphol-Rijk, The Netherlands
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
Authorized Representativedeclare in sole responsibility, that the product
YFZ450 (
JY4AJ20W080008601
~ )
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INTRODUCTION
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Congratulations on your purchase of the Yamaha YFZ450Y. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the
purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV.
It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDER-
STAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND NOTICE LABELS ON THE ATV.
THIS ATV, AND ANY OTHER ATV OVER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16
YEARS OF AGE.
THIS ATV IS A HIGH-PERFORMANCE ATV FOR OFF-ROAD USE ONLY, FOR SPORT-TYPE REC-
REATIONAL AND COMPETITIVE USE BY EXPERIENCED OPERATORS.
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IMPORTANT MANUAL INFORMATION
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FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICETIP
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IMPORTANT NOTICE
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Welcome to the Yamaha world of motor sports!
This ATV is designed and manufactured for use on UNPAVED surfaces only. It is unsafe to operate this
ATV on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.
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YFZ450Y
OWNER’S MANUAL
©2008 by Yamaha Motor Co., Ltd.
1st edition, March 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light and warning light ................. 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-3
Speed limiter ............................................. 4-4
Clutch lever ............................................... 4-5
Brake lever ................................................ 4-5
Brake pedal ............................................... 4-6
Parking brake lever ................................... 4-6
Shift pedal ................................................. 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8
Fuel cock ................................................... 4-9Starter (choke) “ ” ................................. 4-10
Seat ......................................................... 4-11
Adjusting the front shock absorber
assemblies ............................................. 4-12
Adjusting the rear shock absorber
assembly ................................................ 4-17
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Coolant ...................................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
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Parking ...................................................... 6-5
Parking on a slope .................................... 6-6
Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ........................................... 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Removing and installing the panel ............ 8-9
Checking the spark plug .......................... 8-10Engine oil and oil filter element ................ 8-14
Coolant .................................................... 8-20
Cleaning the air filter element .................. 8-24
Cleaning the spark arrester ..................... 8-28
Adjusting the carburetor ........................... 8-29
Checking the engine idling speed ............ 8-30
Adjusting the throttle cable free play ........ 8-30
Valve clearance ....................................... 8-31
Checking the front and rear brake
pads ....................................................... 8-31
Checking the brake fluid level .................. 8-32
Changing the brake fluid .......................... 8-35
Checking the front brake lever free
play ........................................................ 8-36
Checking the brake pedal position ........... 8-36
Adjusting the parking brake free play ...... 8-37
Brake light switches ................................. 8-39
Adjusting the clutch lever free play .......... 8-39
Drive chain slack ...................................... 8-41
Lubricating the drive chain ....................... 8-43
Checking and lubricating the cables ........ 8-43
Checking and lubricating the brake and
clutch levers ........................................... 8-44
Checking and lubricating the brake and
shift pedals ............................................. 8-45
Checking the wheel hub bearings ............ 8-45
Lubricating the swingarm pivots .............. 8-45
Lubricating the upper and lower arm
pivots ..................................................... 8-46
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Battery ..................................................... 8-47
Replacing the fuse .................................. 8-49
Replacing a headlight bulb ...................... 8-50
Adjusting a headlight beam ..................... 8-52
Replacing the tail/brake light bulb ........... 8-53
Removing a wheel ................................... 8-53
Installing a wheel ..................................... 8-53
Troubleshooting ...................................... 8-54
Troubleshooting charts ............................ 8-55
CLEANING AND STORAGE .......................... 9-1
Cleaning .................................................... 9-1
Storage ...................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers ............................. 11-1