checking oil YAMAHA YFZ450 2009 Owners Manual

Parking ...................................................... 6-5
Parking on a slope .................................... 6-6
Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ........................................... 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Removing and installing the panel ............ 8-9
Checking the spark plug .......................... 8-10Engine oil and oil filter element ................ 8-14
Coolant .................................................... 8-20
Cleaning the air filter element .................. 8-24
Cleaning the spark arrester ..................... 8-28
Adjusting the carburetor ........................... 8-29
Checking the engine idling speed ............ 8-30
Adjusting the throttle cable free play ........ 8-30
Valve clearance ....................................... 8-31
Checking the front and rear brake
pads ....................................................... 8-31
Checking the brake fluid level .................. 8-32
Changing the brake fluid .......................... 8-35
Checking the front brake lever free
play ........................................................ 8-36
Checking the brake pedal position ........... 8-36
Adjusting the parking brake free play ...... 8-37
Brake light switches ................................. 8-39
Adjusting the clutch lever free play .......... 8-39
Drive chain slack ...................................... 8-41
Lubricating the drive chain ....................... 8-43
Checking and lubricating the cables ........ 8-43
Checking and lubricating the brake and
clutch levers ........................................... 8-44
Checking and lubricating the brake and
shift pedals ............................................. 8-45
Checking the wheel hub bearings ............ 8-45
Lubricating the swingarm pivots .............. 8-45
Lubricating the upper and lower arm
pivots ..................................................... 8-46

8-20
1
2
3
4
5
6
78
9
10
11

do not use oils labeled “ENERGY CONSERV-
ING II” or higher.

Make sure that no foreign material enters the
crankcase.
15. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
16. Turn the engine off, and then check the oil lev-
el and correct it if necessary.
17. Install the engine guard by installing the bolts,
and then tighten them to the specified torque.
NOTICE

ECB00370
Be sure to apply LOCTITE® to the engine
guard bolts before installing them.
EBU23470
Coolant
The coolant level should be checked before each
ride. In addition, the coolant must be changed atthe intervals specified in the periodic maintenance
and lubrication chart.
EBU23491
To check the coolant level
1. Place the ATV on a level surface.
TIP

The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
2. Check the coolant level in the coolant reser-
voir.
TIP

The coolant should be between the minimum and
maximum level marks. Tightening torque:
Engine guard bolt:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)

8-35
1
2
3
4
5
6
78
9
10
11

6. Install the brake fluid reservoir bracket bolt.
Observe these precautions:

When checking the fluid level, make sure that
the top of the brake fluid reservoir is level.

Use only the recommended quality brake fluid,
otherwise the rubber seals may deteriorate,
causing leakage and poor braking performance.

Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor braking performance.

Be careful that water does not enter the brake
fluid reservoir when refilling. Water will signifi-
cantly lower the boiling point of the fluid and may
result in vapor lock.

Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid imme-
diately.

As the brake pads wear, it is normal for the brake
fluid level to gradually go down. However, if the
brake fluid level goes down suddenly, have a
Yamaha dealer check the cause.
EBU24291
Changing the brake fluid
Have a Yamaha dealer change the brake fluid at
the intervals specified in the TIP after the periodic
maintenance and lubrication chart. In addition,
have the oil seals of the master cylinders and cali-
pers as well as the brake hoses replaced at the in-
tervals listed below or whenever they are damaged
or leaking.

Oil seals: Replace every two years.

Brake hoses: Replace every four years.
1. Frame
2. Projection
3. Brake fluid reservoir bracket
4. Bolt
Recommended brake fluid:
DOT 4
2
3
1
4

8-43
1
2
3
4
5
6
78
9
10
11

EBU24880
Lubricating the drive chain
The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.
NOTICE

ECB00560
The drive chain must be lubricated after wash-
ing the ATV or riding in the rain.
1. Clean the drive chain with kerosene and asmall soft brush.
NOTICE

ECB00570
To prevent damaging the O-rings, do not clean
the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
NOTICE

ECB00580
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
EBU24900
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. O-rings
1

Recommended lubricant:
Engine oil

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-24
B
Battery .......................................................................... 8-47
Brake and clutch levers, checking and lubricating ....... 8-44
Brake and shift pedals, checking and lubricating ......... 8-45
Brake fluid, changing.................................................... 8-35
Brake fluid level, checking............................................ 8-32
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches ..................................................... 8-39
Brake pads, checking the front and rear ...................... 8-31
Brake pedal .................................................................... 4-6
Brake pedal position, checking .................................... 8-36
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-43
Carburetor, adjusting.................................................... 8-29
Chassis fasteners........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-39
Coolant ................................................................. 5-3
,
8-20
Coolant temperature warning light ................................. 4-1
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-43
Drive chain slack .......................................................... 8-41
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-30
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-14
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Fuel ........................................................................ 4-8
,
5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-49
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-52
Headlight bulb, replacing.............................................. 8-50
I
Identification numbers .................................................. 11-1
Indicator light and warning light...................................... 4-1
Instruments, lights and switches .................................... 5-7