YAMAHA YFZ450R 2016 Owners Manual
Manufacturer: YAMAHA, Model Year: 2016, Model line: YFZ450R, Model: YAMAHA YFZ450R 2016Pages: 154, PDF Size: 3.8 MB
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Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the
recommended coolant as soon as possible. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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EBU25861
CLEANING AND STORAGE
EBU25903CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the chain, sprockets or wheel
axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa- ter pressure may cause water seepage
and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
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abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
EBU27262StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 3. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
4. Lubricate all control cables and the pivoting points of all levers and pedals.
5. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alterna-
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U1TD62E0.book Page 2 Monday, May 18, 2015 9:20 AM
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9-3
9tively, turn the wheels a little every month in
order to prevent the tires from becoming de-
graded in one spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more infor-
mation on storing the battery, see page 8-42.
TIPMake any necessary repairs before storing the
ATV. U1TD62E0.book Page 3 Monday, May 18, 2015 9:20 AM
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EBU25962
SPECIFICATIONS
Dimensions:Overall length:1795 mm (70.7 in)
Overall width: 1240 mm (48.8 in)
Overall height:
1065 mm (41.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1270 mm (50.0 in)
Ground clearance:
235 mm (9.3 in)
Minimum turning radius: 3600 mm (142 in)Weight:Curb weight:
184.0 kg (406 lb)Noise and vibration level:Noise level (77/311/EEC):85.9 dB(A) at 3750 r/min (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement: 3.0 dB(A) (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
A-weighted sound power level: 99.0 dB(A) at 3750 r/min (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR) Uncertainty of measurement:
3.0 dB(A) (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement:
0.1 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008):
Will not exceed 2.5 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Uncertainty of measurement:
0.8 m/s² (YFZ45YSSG_EUR/FRA/GBR,
YFZ45YSXG_EUR/FRA/GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Single cylinder
Displacement:
449 cm³
Bore × stroke:
95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio: 11.8 : 1
Starting system:
Electric starter
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Lubrication system:Dry sumpEngine oil:Recommended brand:
YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter element replacement: 1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement: 1.45 L (1.53 US qt, 1.28 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt) Radiator (including all routes):
1.25 L (1.32 US qt, 1.10 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity:
10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)Fuel injection:Throttle body:
ID mark: 1TD1 00Spark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
61/23 (2.652)
Secondary reduction system: Chain drive
Secondary reduction ratio: 38/14 (2.714)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Transmission type:Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st:35/14 (2.500)
2nd:
30/15 (2.000)
3rd: 31/19 (1.632)
4th: 28/21 (1.333)
5th:
23/21 (1.095)Chassis:Frame type:Aluminum die-cast and steel tube frame
Caster angle:
5.00 °
Trail: 21.0 mm (0.83 in)Front tire:Type:
Tubeless
Size: AT21 x 7R10
Manufacturer/model: MAXXIS/MS21Rear tire:Type:Tubeless Size:
AT20 x 10R9
Manufacturer/model: MAXXIS/MS22
Loading:Maximum loading limit:100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear: 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Minimum:
Front:32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear:
32.0 kPa (0.320 kgf/cm², 4.6 psi)Front wheel:Wheel type:Panel wheel
Rim size:
10 x 5.5ATRear wheel:Wheel type:Panel wheel
Rim size:
9 x 8.0AT
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Front brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 280 mm (11.0 in)Electrical system:Ignition system:
TCI Charging system:
AC magneto
Battery:Model:
YTZ7S
Voltage, capacity: 12 V, 6.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
LED
Neutral indicator light: LED
Fuel level warning light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LEDFuse:Fuse:
20.0 A
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EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.U1TD62E0.book Page 5 Monday, May 18, 2015 9:20 AM
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EBU26001
CONSUMER INFORMATION
EBU28202Identification numbersRecord the vehicle identification number and
model label information in the spaces provided
below for assistance when ordering spare parts
from a Yamaha dealer or for reference in case the
ATV is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU26031Vehicle identification number
The vehicle identification number is stamped into
the frame.
TIPThe vehicle identification number is used to iden-
tify your ATV. EBU26051Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha
dealer.1. Vehicle identification number
1
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