YAMAHA YFZ450R 2016 Workshop Manual

4-23
4
Compression damping force (for slow compres-
sion damping)To increase the compression damping force and
thereby harden the compression damping, turn
the compression damping force adjusting screw
in direction (a). To decrease the compression
damping force and thereby soften the compres-
sion damping, turn the adjusting screw in direction
(b). Compression damping setting (for fast com-
pression damping):
Minimum (soft):2 turn(s) out from the fully turned in posi-
tion
Standard: 1 turn(s) out from the fully turned in posi-
tion
Maximum (hard): Adjusting bolt fully turned in
1. Compression damping force adjusting screw (for slow compression damping)Compression damping setting (for slow com-
pression damping):
Minimum (soft):20 click(s) in direction (b)*
Standard: 8 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting screw fully turned in di- rection (a)
(a)
(b)
1
U1TD62E0.book Page 23 Monday, May 18, 2015 9:20 AM

4-24
4
WARNING
EWB00431This shock absorber assembly contains highly
pressurized nitrogen gas. Read and under-
stand the following information before han-
dling the shock absorber assembly.
Do not tamper with or attempt to open the
cylinder assembly.
 Do not subject the shock absorber assembly
to an open flame or other high heat source.
This may cause the unit to explode due to ex-
cessive gas pressure.
 Do not deform or damage the cylinder in any
way. Cylinder damage will result in poor
damping performance.
 Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service. EBU29403Handlebar positionThe handlebar can be adjusted to one of two po-
sitions to suit the rider’s preference. Have a
Yamaha dealer adjust the position of the handle- bar.
1. Handlebar
1
U1TD62E0.book Page 24 Monday, May 18, 2015 9:20 AM

5-1
5
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-9, 5-4
Engine oil • Check oil level in engine oil tank, and add recommended oil to
specified level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-4, 8-14
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 5-4, 8-20
U1TD62E0.book Page 1 Monday, May 18, 2015 9:20 AM

5-2
5
Front brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 5-4, 8-28, 8-29, 8-31
Rear brake • Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 5-4, 8-28, 8-29, 8-32
Clutch • Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary. 8-34
Throttle lever • Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 5-5, 8-27
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-38
Drive chain • Check chain slack, and adjust if necessary.
• Check chain condition. Lubricate if necessary. 5-5, 8-35, 8-37
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 5-5
Shift pedal • Make sure that operation is smooth.
• Correct if necessary.
8-39
Brake pedal • Make sure that operation is smooth. Lubricate pedal pivoting point
if necessary. 8-39
ITEM ROUTINE PAGEU1TD62E0.book Page 2 Monday, May 18, 2015 9:20 AM

5-3
5
Brake and clutch levers• Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-39
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8
ITEM ROUTINE PAGE
U1TD62E0.book Page 3 Monday, May 18, 2015 9:20 AM

5-4
5
EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-9.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-14.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-20.)TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU19713Front and rear brakesBrake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system. 
Check for correct brake pedal height. (See page
8-32.) If the pedal height is incorrect, have a
Yamaha dealer adjust it.
 Check the operation of the lever and pedal.
They should move smoothly and there should
be a firm feeling when the brakes are applied. If
not, have a Yamaha dealer check the brake sys-
tem.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 8-29.)
Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, have a Yamaha dealer check the brake sys-
tem. Specified brake fluid:
DOT 4U1TD62E0.book Page 4 Monday, May 18, 2015 9:20 AM

5-5
5
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake pads for wear. (See page 8-28.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19771Drive chainCheck the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-35.)EBU19815TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage. Tire pressure
Use the low-pressure tire gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury or
death from loss of control or rollover. Tire
pressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02542]
Set tire
pressures to the following specifications:
U1TD62E0.book Page 5 Monday, May 18, 2015 9:20 AM

5-6
5The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect. Tire wear limit
When the tire groove decreases to 3 mm (0.12 in)
due to wear, replace the tire.
Recommended tire pressure:
Front35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Minimum tire pressure: Front32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear 32.0 kPa (0.320 kgf/cm², 4.6 psi)
Maximum tire seating pressure: Front250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
1. Low-pressure tire gauge
1
U1TD62E0.book Page 6 Monday, May 18, 2015 9:20 AM

5-7
5
Tire information
This ATV is equipped with tubeless tires with
valves.
WARNING
EWB02552Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent. After extensive tests, only the tires listed below
have been approved for this model by Yamaha
Motor Manufacturing Corporation of America. Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19841Chassis fastenersMake sure that all nuts, bolts and screws are
properly tightened.
1. Tire wear limit
Front:
Manufacturer/model:MAXXIS/MS21
Size: AT21 x 7R10
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:MAXXIS/MS22
Size: AT20 x 10R9
Ty p e : Tu b e l e s s
U1TD62E0.book Page 7 Monday, May 18, 2015 9:20 AM

5-8
5
EBU19851Instruments, lights and switchesCheck that all instruments, lights and switches are
working properly. Correct if necessary.U1TD62E0.book Page 8 Monday, May 18, 2015 9:20 AM