YAMAHA YFZ450R 2021 Owners Manual

9-16
9
TIPWhen adding oil, be careful not to overfill the en-
gine oil tank; the oil level rises faster starting from
the half-level mark on the dipstick. 6. Check the O-ring for damage, and replace itif necessary.
7. Insert the dipstick into the engine oil tank filler hole, and then tighten the engine oil tank filler
cap. NOTICE: Make sure that the engine oil
tank filler cap is securely tightened; other-
wise, oil may seep out when the engine is
running.
[ECB00363]
To change the engine oil (with or without oil fil-
ter element replacement) 1. Park the ATV on a level surface.
2. Remove the engine guard by removing the bolts. 3. Start the engine, warm it up for several min-
utes, and then turn it off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil tank filler cap, and then remove the engine oil tank drain bolt and
its gasket.
1. Engine guard
2. Bolt
2 21
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96. Remove the crankcase engine oil drain bolt
and its gasket.
TIPSkip steps 7–10 if the oil filter element is not being
replaced. 7. Remove the oil filter element cover by remov-ing the bolts.
1. Engine oil tank drain bolt
2. Gasket
1
2
1. Crankcase engine oil drain bolt
2. Gasket
1
2
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9
8. Remove the oil filter element and the O-rings.
9. Install a new oil filter element and new O-
rings.
TIPMake sure that the O-rings are properly seated. 10. Install the oil filter element cover by installing the bolts, and then tighten them to the speci-
fied torque.
1. Oil filter element cover
2. Bolt
1
2
1. Oil filter element
2. O-ringTightening torque:Oil filter element cover bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
2
2
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9-19
911. Install the crankcase engine oil drain bolt, the
engine oil tank drain bolt and their new gas-
ket, and then tighten the bolts to their speci-
fied torques.
12. Refill with the specified amount of the recom- mended engine oil through the engine oil tank
filler hole.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
NOTICEECB00301In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
 Make sure that no foreign material enters the
crankcase. 13. Check the engine oil tank filler cap O-ring for
damage, and replace it if necessary.
14. Install and tighten the engine oil tank filler cap.
15. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
16. Turn the engine off, and then check the oil level and correct it if necessary.
17. Install the engine guard by installing the bolts, and then tighten them to the specified torque.
NOTICE: Be sure to apply LOCTITE
® to the
engine guard bolts before installing them.
[ECB00372]
Tightening torques: Crankcase engine oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Engine oil tank drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil: See page 11-1.
Oil quantity: Without oil filter element replacement:1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement: 1.45 L (1.53 US qt, 1.28 Imp.qt)
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9
EBU38620Why YamalubeYAMALUBE oil is a Genuine YAMAHA Part born ofthe engineers’ passion and belief that engine oil is
an important liquid engine component. We form
teams of specialists in the fields of mechanical en-
gineering, chemistry, electronics and track test-
ing, and have them develop the engine together
with the oil it will use. Yamalube oils take full ad-
vantage of the base oil’s qualities and blend in the
ideal balance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and synthetic oils have their own distinct characters and value.
Yamaha’s experience gained over many years of research and development into oil since the
1960’s helps make Yamalube the best choice for
your Yamaha engine.
EBU23473CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance
chart.
Tightening torque:
Engine guard bolt:7 N·m (0.7 kgf·m, 5.2 lb·ft)Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.25 L (1.32 US qt, 1.10 Imp.qt)
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9
TIPIf genuine Yamaha coolant is not available, use an
ethylene glycol antifreeze containing corrosion in-
hibitors for aluminum engines and mix with dis-
tilled water at a 1:1 ratio. NOTICEECB02190Mix antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft water
may be used for refilling. Do not use hard water
or salt water since they are harmful to the en-
gine. EBU27947To check the coolant level1. Park the ATV on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look at the coolant level in the coolant reser- voir. 4. If the coolant is at or below the minimum level
mark, remove the coolant reservoir cap.
WARNING! Remove only the coolant res-
ervoir cap. Never attempt to remove the
radiator cap when the engine is hot.
[EWB02672]
5. Add coolant to the maximum level mark, andthen install the reservoir cap. NOTICE: If
coolant is not available, use distilled water
or soft tap water instead. Do not use hard
water or salt water since they are harmful
to the engine. If water has been used in-1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1
2
3
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9
stead of coolant, replace it with coolant as
soon as possible, otherwise the cooling
system will not be protected against frost
and corrosion. If water has been added to
the coolant, have a Yamaha dealer check
the antifreeze content of the coolant as
soon as possible, otherwise the effective-
ness of the coolant will be reduced.
[ECB01012]
EBU29863
Changing the coolant
The coolant must be changed at the intervals
specified in the periodic maintenance chart. Have
a Yamaha dealer change the coolant. WARNING!
Never attempt to remove the radiator cap
when the engine is hot.
[EWB04300]
EBU2680B
Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance
chart. Clean or, if necessary, replace the air filter
element more frequently if you are riding in unusu-
ally wet or dusty areas.
TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
2. Remove the seat. (See page 5-10.)
3. Remove the air filter case cover by unhooking the holders.1. Air filter case check hose
1
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94. Fully loosen the wing bolt.
5. Remove the air filter element together with
the wing bolt and washer. 6. Remove the wing bolt and washer from the air
filter element.
7. Remove the sponge material from the air filter element frame.
1. Air filter case cover
2. Air filter case cover holder
1
2
1. Air filter element
2. Washer
3. Wing bolt
3
2
1
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9-24
9
8. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent. Never use low-
flash-point solvents or gasoline because
the engine could catch fire or explode.
[EWB01943]
9. Squeeze the excess solvent out of the sponge material and let it dry. NOTICE: Do
not twist the sponge material when
squeezing it.
[ECB00442]
10. Check the sponge material and replace it if damaged.
11. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material.TIPThe sponge material should be wet but not drip-
ping. 12. Pull the sponge material over the air filter ele-ment frame.
13. Apply all-purpose grease to the air filter ele- ment seat.
1. Sponge material
2. Air filter element frame
1
2
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914. Install the washer onto the air filter element
frame, and then insert the wing bolt into the
hole in the air filter element frame. NOTICE:
Be sure to install the washer with its
curved side facing outward as shown.
[ECB00454]
15. Insert the air filter element into the air filter case, and then tighten the wing bolt.
NOTICE: Make sure that the air filter ele-
ment is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. Doing so would al-
low unfiltered air to enter the engine, caus-
ing rapid engine wear and possible engine
damage. Additionally, the fuel injection
system would be affected resulting in poor
engine performance and possible over-
heating.
[ECB00763]
16. Install the air filter case cover by hooking the holders onto the air filter case.
1. Air filter element seat
1
1. Washer
1
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