brake YAMAHA YS125 2017 Owner's Manual

Periodic maintenance an d a djustment
6-27
6
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
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Periodic maintenance an d a djustment
6-29
6
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45512
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center- stand. WARNING! To avoi d inju-
ry, securely support the vehicle
so there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Periodic maintenance an d a djustment
6-35
6
EAU78920
Replacin g the brake/tail li ght
b ul b1. Remove the seat. (See page 3-11.)
2. Remove the brake/tail light bulb
socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise. 4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the seat.
EAU24205
Replacin g a turn si gnal li ght
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise.
1. Brake/tail light bulb socket
1
1. Brake/tail light bulb1
1. Turn signal light lens
2. Screw
1
2
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Periodic maintenance an d a djustment
6-37
6 3. Place the vehicle on the center-
stand, and then remove the axle
nut.
4. Pull the wheel axle out, and then remove the wheel. NOTICE: Do
not apply the b rake after the
wheel an d b rake disc have b een
remove d, otherwise the brake
pa ds will be forced shut.
[ECA11073]
To install the front wheel
1. Lift the wheel up between the fork legs.TIPMake sure that there is enough space
between the brake pads before insert-
ing the brake disc into the caliper.
2. Insert the wheel axle, and then in-stall the axle nut.
3. Take the vehicle off the center- stand so that the front wheel is on
the ground, and then put the side-
stand down.
4. Tighten the axle nut to the speci- fied torque.
5. Push down hard on the handlebar several times to check for proper
fork operation.
EAU25081
Rear wheel
EAU78751
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Take the motorcycle off the cen-
terstand so that the rear wheel is
on the ground, and then put the
sidestand down.
2. Loosen the axle nut.
3. Disconnect the brake torque rod from the brake shoe plate by re-
moving the nut and the bolt.
1. Wheel axle
1
Tightenin g torque:
Axle nut: 59 N·m (5.9 kgf·m, 43 lb·ft)
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Periodic maintenance an d a djustment
6-38
6
4. Remove the brake pedal free play
adjusting nut, and then discon-
nect the brake rod from the brake
camshaft lever.
5. Loosen the drive chain puller lock-nut and the drive chain slack ad-
justing nut on both ends of the
swingarm.
6. Place the motorcycle on the cen- terstand.
7. Remove the axle nut and the washer, then pull the wheel axle
together with the washer out from
the right side, and then remove
the collars.
TIPA rubber mallet may be useful to tap
the wheel axle out.8. Push the wheel forward, and thenremove the drive chain from the
rear sprocket.
1. Axle nut
1
1. Brake pedal free play adjusting nut
2. Brake camshaft lever
3. Drive chain puller locknut
4. Drive chain slack adjusting nut
5. Brake shoe plate
6. Brake rod
7. Brake torque rod
8. Brake torque rod bolt
9. Brake torque rod nut
234
5
67
1
98
1. Washer
2. Collar
3. Wheel axle
2
1
2
31
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Periodic maintenance an d a djustment
6-39
6
TIPThe drive chain does not need to be
disassembled in order to remove and
install the wheel.9. Remove the wheel.
To install the rear wheel 1. Install the drive chain onto the rear sprocket.
2. Install the wheel by installing the collars on both sides and installing
the washer and the wheel axle
from the right side.
3. Install the washer and the axle nut.
4. Connect the brake rod to the brake camshaft lever, and then in-
stall the brake pedal free play ad-
justing nut onto the brake rod.
5. Connect the brake torque rod to the brake shoe plate by installing
the bolt and the nut.
6. Adjust the drive chain slack. (See page 6-24.)
7. Take the motorcycle off the cen- terstand so that the rear wheel is
on the ground, and then put the
sidestand down. 8. Adjust the brake pedal free play.
(See page 6-21.)
WARNING
EWA10661
After a djustin g the brake pe dal free
play, check the operation of the
b rake li ght.
EAU25853
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
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Motorcycle care and stora ge
7-2
7 off any d
etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d lig hts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshield : Do not use stron g
cleaners or har d spon ges as
they will cause dullin g
or
scrat

ching . Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shield
. Test the pro duct on a
small hidden part of the win d-
shield to make sure that it does
not leave any marks. If the win d-
shield is scratche d, use a quality
plastic polishin g compoun d af-
ter washin g.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
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Motorcycle care and stora ge
7-3
7
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before rid ing at hi gher
spee ds, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU43204
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, stab les (because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
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Specifications
8-2
8
3rd:1.318 (29/22)
4th: 1.045 (23/22)
5th:
0.875 (21/24)
Chassis:Frame type:Diamond
Caster angle:
25.0 °
Trail: 82 mm (3.2 in)Front tire:Type:
Tubeless
Size: 2.75-18M/C 42P
Manufacturer/model: CHENG SHIN/C910Rear tire:Type:Tubeless
Size: 100/80-18M/C 59P
Manufacturer/model:
CHENG SHIN/C905Loading:Maximum load:171 kg (377 lb)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):1 person:
Front: 175 kPa (1.75 kgf/cm², 25 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
2 persons: Front:
175 kPa (1.75 kgf/cm², 25 psi)
Rear: 225 kPa (2.25 kgf/cm², 33 psi)
Maximum load: Front: 175 kPa (1.75 kgf/cm², 25 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)Front wheel:Wheel type:Cast wheel
Rim size: 18M/C x MT1.85Rear wheel:Wheel type:Cast wheel
Rim size: 18M/C x MT2.15Unified brake system:Operation:Activated by front brakeFront brake:Type:
Hydraulic single disc brake Specified brake fluid:
DOT 3 or 4
Rear brake:Type:
Mechanical leading trailing drum brakeFront suspension:Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)Rear suspension:Type:Swingarm
Spring: Coil spring
Shock absorber:
Hydraulic damper
Wheel travel: 112 mm (4.4 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTX5L-BS
UBT4E0E0.book Page 2 Wednesday, December 21, 2016 11:07 AM

10-1
10
IndexAAir filter element and check hose,
cleaning .............................................. 6-14
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever .............................................. 3-7
Brake lever free play, checking............. 6-20
Brake light switches.............................. 6-21
Brake pads and shoes, checking ......... 6-22
Brake pedal............................................. 3-7
Brake pedal free play, adjusting ........... 6-21
Brake/tail light bulb, replacing .............. 6-35CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converters .............................. 3-10
Centerstand and sidestand, checking and lubricating .................................... 6-28
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ........... 6-19
Cowling and panels, removing and installing................................................ 6-8DData recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-25 Drive chain slack .................................. 6-24
EEco indicator light................................... 3-2
Engine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter element ............ 6-11
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-2FFront fork, checking ............................. 6-29
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap .......................................... 3-8
Fuse, replacing ..................................... 6-31HHandlebar switches ................................ 3-5
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-13
Indicator lights and warning light ........... 3-2LLicense plate light bulb, replacing........ 6-36MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-3
NNeutral indicator light ..............................3-2PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch .............................................3-5SSafety information ...................................1-1
Seat .......................................................3-11
Shifting ....................................................5-2
Shift pedal ...............................................3-6
Shock absorber assemblies, adjusting .............................................3-11
Sidestand ..............................................3-12
Spark plug, checking ............................6-10
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch .............................................3-6
Steering, checking ................................6-29
Storage ...................................................7-3
Swingarm pivots, lubricating ................6-28TThrottle grip and cable, checking and lubricating ...........................................6-26
Throttle grip free play, checking ...........6-16
Tires ......................................................6-17
Tool kit ....................................................6-2
Troubleshooting ....................................6-39
Troubleshooting chart ...........................6-41
Turn signal indicator light........................3-2
Turn signal light bulb, replacing ............6-35
Turn signal switch ...................................3-5VValve clearance .....................................6-17
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