differential YAMAHA YXZ1000R 2016 User Guide

8-30
8
4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
[ECB00422]
TIP GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W -90 hypoid gear oil
may be used instead.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU36060Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.
Checking the differential gear oil level
1. Park the vehicle on a level surface.
Tightening torque: Final gear oil drain bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
Tightening torque:Final gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 30 Wednesday, October 7, 2015 12:09 PM

8-31
8
2. Remove the differential gear oil filler boltand its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of the recommended type to raise it to the
specified level. NOTICE: Be sure no for-
eign material enters the differential
gear case.
[ECB00412]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
Changing the differential gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their
gasket to drain the oil.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 31 Wednesday, October 7, 2015 12:09 PM

8-32
8
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
[ECB00412]
TIP GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W -90 hypoid gear oil
may be used instead. 6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
1. Differential gear oil drain bolt
2. GasketTightening torque:Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
1 2
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U2HC7LE0.book Page 32 Wednesday, October 7, 2015 12:09 PM

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)Transmission oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.31 L (0.33 US qt, 0.28 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:
Wet element
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 34.0 L (8.98 US gal, 7.48 Imp.gal)Fuel injection:Throttle body:
ID mark:2HC1 00
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

10-5
10
Wheel travel:432 mm (17.0 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
U1-H11L
Voltage, capacity: 12 V, 28.0 AhBulb voltage, wattage × quantity:Headlight:
LED
Tail/brake light: LED
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Parking brake indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light: LED Helmet/Seat belt indicator light:
14 V, 0.85 W × 2
Shift timing indicator light: LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 30.0 A
U2HC7LE0.book Page 5 Wednesday, October 7, 2015 12:09 PM

12-1
12
INDEX
AAccelerator pedal ......................................................... 4-16
Accelerator pedal, checking ........................................ 8-48
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter ......................................................................... 8-37
Air filter case hoses, cleaning ...................................... 8-41
Auxiliary DC jack .......................................................... 4-38
Axle boots .................................................................... 8-34BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-55
Brake and clutch fluid levels, checking ........................ 8-45
Brake fluid, replacing ...................................................8-47
Brake light switch, adjusting ........................................ 8-50
Brake pedal .................................................................. 4-17
Brake pedal, checking ................................................. 8-47
Brakes, Periodic maintenance ..................................... 8-43
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-50
Cargo bed .................................................................... 4-27
Cleaning ......................................................................... 9-1
Clutch pedal ................................................................. 4-17
Clutch pedal, checking ................................................ 8-47
Clutch, Pre-operation check .......................................... 5-3
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-33
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4Cup holders ................................................................. 4-26
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-30
Differential gear, Pre-operation check ........................... 5-7
Doors ........................................................................... 4-20
Drive mode, selecting .................................................... 6-7
Driver seat position ...................................................... 4-22
Drive shaft universal joint, lubrication .......................... 8-53
Drivetrain icon ................................................................ 4-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-15
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-28
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Flag pole bracket ......................................................... 4-28
Front and rear brake pads, checking ........................... 8-44
Fuel, Pre-operation check .............................................. 5-4
Fuel tank cap ............................................................... 4-19
Fuse, replacing ............................................................. 8-60GGlove compartment ..................................................... 4-23HHeadlight beam, adjusting ........................................... 8-63
Headlights .................................................................... 8-62
Helmet indicator light ..................................................... 4-6
U2HC7LE0.book Page 1 Wednesday, October 7, 2015 12:09 PM