warning YAMAHA YXZ1000R 2016 Service Manual

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EBU35140Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe cover by removingthe bolts. 2. Remove the tailpipe bolts.
3. Remove the tailpipe by pulling it out of
the muffler, and then remove the gasket.
4. Tap the tailpipe lightly, and then use a wire brush to remove any carbon depos-
its from the spark arrester portion of the
tailpipe and inside of the tailpipe housing.1. Tailpipe cover
2. Bolt
1
2
2
1. Tailpipe bolt
1
1
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WARNING
EWB02572Operating with improperly serviced or ad-
justed brakes could lead to a loss in brak-
ing ability and an accident. EBU35150Checking the front and rear brake padsCheck each brake pad for damage and mea-
sure the lining thickness. If a brake pad is
damaged or if the lining thickness is less than
1.0 mm (0.04 in), have a Yamaha dealer re-
place the brake pads as a set.
The wheels need to be removed to check the
brake pads. (See pages 8-54, 8-55 for wheel
removal and installation procedures.)
EBU32490Checking the parking brake padsEach brake pad is provided with a wear indi-
cator groove, which allows you to check the
brake pad wear without having to disassem-
ble the brake. If a brake pad has worn to the
point that the wear indicator groove has al-
most disappeared, have a Yamaha dealer re-
place the brake pads as a set.1. Lining thickness
1
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WARNING
EWB03910Improper maintenance can result in loss of
braking ability or clutch operation. Ob-
serve these precautions:
 Insufficient brake or clutch fluid may al-
low air to enter the brake or clutch sys-
tem, reducing braking or clutch
performance.
 Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
 Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
 Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion. 
Be careful that water or dust does not
enter the brake or clutch fluid reservoir
when refilling. Water will significantly
lower the boiling point of the fluid and
may result in vapor lock.
NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system leakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low clutch fluid
level may indicate clutch system leakage;
therefore, be sure to check the clutch system
for leakage. If the brake or clutch fluid level
goes down suddenly, have a Yamaha dealer
check and repair the vehicle before any fur-
ther operation.
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EBU32550Brake light switch adjustmentThe brake light switch, which is activated by
the brake pedal, is properly adjusted when
the brake light comes on just before braking
takes effect. If necessary, adjust the brake
light switch as follows.
Turn the adjusting nut while holding the brake
light switch in place. To make the brake light
come on earlier, turn the adjusting nut in di-
rection (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked. Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.
1. Brake light switch
2. Adjusting nut
1
2
(b) (a)
Recommended lubricant:
Yamalube LubezAll (synthetic lubricant
spray with PTFE)
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pairs (front or rear) with tires of the same size
and type as the originals. Never replace just
one tire.
WARNING
EWB03390Installing improper tires on your Yamaha
YXZ1000R can affect handling and stabili-
ty. This can cause a loss of control. The tires listed below have been approved by
Yamaha Motor Manufacturing Corporation of
America for this model.
EBU33090Wheel installation1. Install the wheel and the nuts.
2. Lower the vehicle so that the wheel is on the ground.
3. Tighten the wheel nuts in a crisscross pattern to the specified torque.
WARNING
EWB03400Do not reverse the rims on your Yamaha
YXZ1000R to widen the track width. In-
stalling wheels improperly increases the
risk of wheel failure and accidents. EBU35230BatteryThe battery is located under panel A. (See
page 8-10.)
Front tire:Size:27 x 9.00R-14NHS
Manufacturer/model: MAXXIS/MU09
Rear tire: Size:27 x 11.00R-14NHS
Manufacturer/model: MAXXIS/MU10
Tightening torques: Front wheel nut:75 Nm (7.5 m·kgf, 54 ft·lbf)
Rear wheel nut: 75 Nm (7.5 m·kgf, 54 ft·lbf)
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This model is equipped with a VRLA (Valve
Regulated Lead Acid) battery. There is no
need to check the electrolyte or to add dis-
tilled water. However, the battery lead con-
nections need to be checked and, if
necessary, tightened.
WARNING
EWB03410Avoid battery contact with skin, eyes, or
clothing. Shield eyes when working near
batteries. Keep out of reach of children.
You could be poisoned or severely burned
by the sulfuric acid in battery electrolyte. In
case of accidental contact with battery
electrolyte:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Get prompt
medical attention.
EYES: Flush with water for 15 minutes and
get prompt medical attention.
WARNING
EWB03420Batteries may produce explosive gases.
Ventilate when charging or using in a
closed space. Keep batteries away from
sparks, flames, cigarettes, or other sourc-
es of ignition. To remove the battery
1. Turn the key to “ ” (off).
2. Remove panel A. (See page 8-10.)
3. Remove the battery holding plate by re- moving the bolts.
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3. Install the battery holding plate by install-
ing the bolts.
4. Install the panel.EBU35243Jump-startingJump-starting the vehicle should be avoided.
The battery should be removed and charged
instead.
WARNING
EWB03430To avoid battery explosion and/or serious
damage to the electrical system:
 Do not connect the negative lead of the
jumper cable to the negative terminal of
the battery.
 Do not touch the positive lead of the
jumper cable to the negative lead.
 Do not reverse the polarity of the jumper
cables when connecting to the batteries. However, if the vehicle must be jump-started,
proceed as follows.
1. Turn the key to “ ” (off). 2. Remove panel A. (See page 8-10.)
3. Remove the passenger seat cushion.
(See page 4-20.)
4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to
the positive terminal of the battery in the
YXZ1000R and the other end of the pos-
itive lead to the positive terminal of the
charged battery.
5. Connect the negative lead of the jumper cable to the negative terminal of the
charged battery and the other end of the
1. Jumper cable positive lead
1
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If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the
electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove panel A. (See page 8-10.)
3. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Headlight fuse “HEAD”
2. Signaling system fuse “SIGNAL”
3. Four-wheel-drive motor fuse “DIFF”
4. Backup fuse “BACK UP” (for clock)
5. Ignition fuse “IGNITION”
6. Radiator fan motor fuse “FAN”
7. Spare fuse
8. Auxiliary DC jack fuse “TERMINAL”
1 234
5
6
7
8
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the fuel, compression, or ignition systems can
cause poor starting and loss of power. The
troubleshooting chart describes a quick, easy
procedure for making checks. If your vehicle
requires any repair, take it to a Yamaha deal-
er.
The skilled technicians at a Yamaha dealer-
ship have the tools, experience, and know-
how to properly service your vehicle. Use only
genuine Yamaha parts on your vehicle. Imita-
tion parts may look like Yamaha parts, but
they are often inferior. Consequently, they
have a shorter service life and can lead to ex-
pensive repair bills.
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.Gasoline or gasoline
vapors can ignite or
explode, causing severe injury or property
damage.

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Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIPIf it is difficult to get the recommended coolant, tap water can be used temporarily, provided that
it is changed to the recommende d coolant as soon as possible. Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
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