oil change YAMAHA YXZ1000R 2016 Owners Manual

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If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes. Your Yamaha engine has been designed to
use regular unleaded gasoline with a research
octane number of 91 or higher (95 or higher
for Europe). If knocking or pinging occurs,
use a different brand of gasoline or premium
unleaded gasoline. Unleaded fuel will give
you longer spark plug life and reduced main-
tenance cost.Portable fuel containers
If you carry a portable fuel container in the
bed of your Yamaha YXZ1000R, be sure to
secure it with the cap tightened before driving
the vehicle.
Always place a portable fuel container on the
ground before filling it. Before removing the
container cap, touch the container with the
fuel dispenser nozzle. Keep fuel dispenser
nozzle in contact with container inlet when fill-
ing.
WARNING! Never refill a fuel container
in the bed of any vehicle. Fire may result
from a build-up of static electricity. The
discharge of this build-up while refueling
can cause a spark and ignite the gasoline.
[EWB03270]
EBU35680Engine oilMake sure the engine oil is at the specified
level. Add oil as necessary. (See page 8-15.)
Recommended fuel: Regular unleaded gasoline only
For Europe: Regular unleaded gasoline only
with a research octane number of 95 or
higher
Fuel tank capacity: 34.0 L (8.98 US gal, 7.48 Imp.gal)
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NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank. EBU35322TransmissionMake sure there is no oil leaking from the
transmission case.EBU31760CoolantCheck the coolant level in the coolant reser-
voir when the engine is cold (the coolant level
will vary with engine temperature). The coolant level is satisfactory if it is be-
tween the minimum and maximum level
marks on the coolant reservoir. If the coolant
level is at or below the minimum level mark,
add additional coolant to bring the level up to
maximum level mark. If coolant is not avail-
able, add distilled water. Change the coolant
every two years. (See page 8-33.)
NOTICEECB02120Hard water or salt water is harmful to the
engine. You may use soft water if you can-
not get distilled water. EBU36020Final gearMake sure there is no oil leaking from the final
gear case.
Recommended engine oil type and quantity:
See page 10-1.
Coolant reservoir capacity (up to the maxi-
mum level mark):0.31 L (0.33 US qt, 0.28 Imp.qt)
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EBU35800General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi- tions)
* Secondary air fil-
ter (paper) • Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi- tions)
3Engine oil • Change (warm engine before draining). √ √√√
4 Engine oil filter
cartridge
• Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
•Change. √ √√√
6 Final gear oil/Dif-
ferential gear oil • Check oil level and for leakage.
√√√√√
•Change. √√
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To install the panelPlace the panel in the original position, and
then install the quick fastener screws.EBU35433Engine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and replace
the filter at the intervals specified in the gen-
eral maintenance and lubrication chart.
To check the engine oil level1. Park the vehicle on a level surface.
2. Remove panel C (page 8-10). 3. Start the engine and warm it up to a nor-
mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.
TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level. 4. Remove the engine oil tank filler cap and
wipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank
(without screwing it in), and then remove
it again to check the oil level.TIPThe engine oil level should be between the tip
of the dipstick and the maximum level mark.
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6. If the oil level is not between the tip of thedipstick and the maximum level mark,
add sufficient oil of the recommended
type to raise it to the correct level.
7. Install the engine oil tank filler cap.
8. Install the panel.
To change the engine oil 1. Park the vehicle on a level surface.
2. Remove panel C. (See page 8-10.) 3. Remove the engine oil tank cover by re-
moving the bolts.
4. Start the engine, warm it up for several minutes, and then turn it off.
5. Place an oil pan (or use a trough or funnel)
beneath the oil tank to collect the used
engine oil.
6. Remove the engine oil tank filler cap and
the cylinder head cap.1. Engine oil tank filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Tip of the engine oil dipstick
1
3
4
2
1. Engine oil tank cover
2. Bolt
1
2
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank.
14. Install and tighten the engine oil tank filler
cap.
15. Start the engine, and then let it idle for several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
16. Turn the engine off, wait at least ten mi- nutes, and then check the oil level and
correct it if necessary.
17. Install the engine oil tank cover by install- ing the bolts.
18. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown.
Recommended engine oil:See page 10-1.
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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5. Drain the engine oil from the both the oiltank and the engine.TIPRefer to steps 2–9 of the “To change the en-
gine oil” section for the oil draining procedure. 6. Remove the oil filter cartridge with an oil
filter wrench. Make sure that the O-ring is
removed together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
1. Oil filter cartridge
2. Oil filter wrench
2
1
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8. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench. 9. Install the drain bolts, and then add the
specified amount of the recommended
engine oil. Check the engine oil level and
the vehicle for oil leakage. Install the en-
gine oil tank cover and panel C.
TIPRefer to steps 10–18 of the “To change the
engine oil” section for the oil filling procedure.
1. O-ringTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1
1. Torque wrench
1
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13. Install the side panel bolts, and then tight-en them to the specified torque.
EBU35103Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the general
maintenance and lubrication chart.
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques:Bolt A:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
3
1
2
2
1. Bolt BTightening torque: Bolt B:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
1
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6. Install the panel.
To change the transmission oil 1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Place an oil pan under the transmission case to collect the used oil.
4. Remove the transmission oil filler cap, and then the transmission oil drain bolt
and its gasket to drain the oil from the
transmission case. 5. Install the transmission oil drain bolt and
new gasket, and then tighten the bolt to
the specified torque.
6. Refill with the specified amount of the recommended oil, and then install the
transmission oil filler cap.
NOTICEECB03150Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:
Transmission oil drain bolt:20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil: See page 10-1.
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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