clutch YAMAHA YXZ1000R 2017 User Guide

5-8
5
EBU36672YCC-S clutchCheck the YCC-S clutch fluid level and cor-
rect if necessary. (See page 8-45.)
Check the operation of the drive select lever
and shift paddles at the start of each drive.TIPIf the YCC-S clutch fluid level was low, be
sure to check the clutch system for leak-
age.
 If any leakage is found, or if shifting is not
smooth, have a Yamaha dealer service the
vehicle. EBU35700Fittings and fastenersAlways check the tightness of chassis and
wheel fittings and fasteners before starting
off. Take the vehicle to a Yamaha dealer or re-
fer to the Service Manual for correct tighten-
ing torque.
EBU31840Instruments, lights and switchesCheck that all instrument s, lights and switch-
es are working properly. Correct if necessary.EBU31851Control cablesWhen driving in cold weather, always make
sure all control cables work smoothly before
starting off. WARNING! Control cables can
freeze in cold weather and you could be
unable to control the vehicle.
[EWB03280]
EBU35331
TiresCheck tire pressure regularly to make sure it
is at the recommended specifications. Also
check for wear and damage.
Tire pressure
Use the tire pressure gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with improper tire pressure may cause severe
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6
TIPFor maximum engine life, never accelerate
hard when the engine is cold! EBU36723Shifting and reverse drivingThis vehicle is equipped with a 5-speed for-
ward and 1-speed reverse manual transmis-
sion with YCC-S (see page 4-22). The
transmission allows you to control the
amount of power you have available at a giv-
en speed for starting off, accelerating, climb-
ing hills, engine braking, etc.
Shift gears using the drive select lever and the
shift paddles; clutch operation is automatic.
Use the drive select lever to shift the trans-
mission into forward drive (first gear), neutral,
and reverse gear as shown. Use the shift pad-
dles to shift through the forward gears as
shown.
1. Drive select lever
2. Neutral position
1. Shift paddle “ ”
2. Shift paddle “ ”
1
2
2
1
1
2
3
4
5
5
4
3
2
1
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4. While checking in front of you for obsta-cles or anything that may cross your
path, release the brake pedal, and then
press the accelerator pedal to rev the en-
gine to the desired launch engine speed.TIPThe engine speed at launch must be be-
tween 5000–10000 r/min.
 If you release one shift paddle, or if a sys-
tem restriction is detected during standby
mode, the launch system indicator light will
begin to flash and the launch will be can-
celled.
 If the indicator light is flashing, release the
accelerator pedal and let the engine return
to idle speed. When the indicator light goes
off, you may start off normally or retry acti-
vating the launch system. 5. When ready, release both shift paddles at
the same time and further press the ac-
celerator pedal to launch the vehicle.
TIPWhen the clutch has completely engaged, the
launch system and the launch system indica-
tor light will turn off. NOTICEECB03430Do not make consecutive launches with-
out allowing the clutch to cool down. Oth-
erwise, the clutch system may be
damaged.
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8-7
8
7*YCC-S clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
8 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
9 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
10 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
11 *Brake hoses • Replace. Every 4 years
12 *Accelerator pedal • Check operation and free play. √√√√√
13 *Wheels • Check balance, runout, and for damage.
• Balance wheel if necessary.
• Replace wheel if damaged or if runout is
over specified limits. √√√√
• Check and tighten the bead lock (for equipped models). Every 500 km (300 mi)
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
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8
EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
 Service the clutch system in similar fashion and at similar intervals to the brake system.
 The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 22 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
23 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB577AE0.book Page 9 Wednesday, June 8, 2016 9:35 AM

8-28
8
5. Install the transmission oil drain bolt andnew gasket, and then tighten the bolt to
the specified torque.
6. Check the O-ring for damage, and re- place it if necessary. 7. Refill with the specified amount of the
recommended oil, and then install the
transmission oil filler cap.
NOTICEECB03150Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
 In order to prevent clutch slippage, do
not mix any chemical additives. TIPBe sure to wipe up any spilled oil.
1. Transmission oil drain bolt
2. GasketTightening torque:
Transmission oil drain bolt:20 N·m (2.0 kgf·m, 14 lb·ft)2
1
Recommended oil:See page 10-1.
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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8-45
8
EBU32490Checking the parking brake padsEach brake pad is provided with a wear indi-
cator groove, which allows you to check the
brake pad wear without having to disassem-
ble the brake. If a brake pad has worn to the
point that the wear indicator groove has al-
most disappeared, have a Yamaha dealer re-
place the brake pads as a set.
EBU36610Checking the brake and YCC-S clutch
fluid levelsBefore starting off, check that the brake and
YCC-S clutch fluids are above the minimum
level marks. Replenish the brake and YCC-S
clutch fluids if necessary.
1. Lining thickness
1
1. Parking brake pad wear indicator groove
1
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8-46
8
TIPThe brake and YCC-S clutch fluid reser-
voirs are located under the hood (page
8-10).
 For an accurate reading, make sure the ve-
hicle is parked on a level surface.
WARNING
EWB04160Improper maintenance can result in loss of
braking ability or YCC-S clutch operation.
Observe these precautions:
 Insufficient brake or YCC-S clutch fluid
may allow air to enter the brake or
YCC-S clutch system, reducing braking
or YCC-S clutch performance.
 Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
 Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
 Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
1. Brake fluid reservoir
2. YCC-S clutch fluid reservoir
3. Minimum level markSpecified fluid for brake and YCC-S clutch
systems:
DOT 4 brake fluid
3
3 12
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8-47
8
Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.

Replace the oil seals every two years.
 Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
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8-48
8
causing poor acceleration. If any of the above
occurs, have a Yamaha dealer check the
YCC-S clutch.EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should be
no free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.
EBU35820Checking the accelerator pedalThe accelerator pedal should operate
smoothly and spring back to position when
released. If the pedal free play is out of spec-
ification, have a Yamaha dealer adjust or re-
place the throttle wire.1. Brake pedal
2. No brake pedal free playAccelerator pedal free play:10.0-25.0 mm (0.39-0.98 in)
1
2
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