clutch YAMAHA YXZ1000R 2017 Owners Manual

Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Shifting and reverse driving.................. 6-3
Launch system operation ..................... 6-7
Selecting the drive mode ..................... 6-9 Parking ................................................6-11
Loading ...............................................6-11
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-10
Engine oil and oil filter.........................8-15
Transmission oil ..................................8-26
Final gear oil .......................................8-29
Differential gear oil ..............................8-31
Coolant ...............................................8-33
Axle boots ...........................................8-35
UB577AE0.book Page 2 Wednesday, June 8, 2016 9:35 AM

Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-44
Brakes ................................................ 8-44
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-45
Checking the brake and YCC-S clutch fluid levels .............................. 8-45
Brake and YCC-S clutch fluid replacement...................................... 8-47
YCC-S clutch ..................................... 8-47
Checking the brake pedal .................. 8-48
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch ............................... 8-50
Cable inspection and lubrication........ 8-50
Pedal lubrication................................. 8-51
Checking the stabilizer bushes .......... 8-51 Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-53
Drive shaft universal joint
lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Checking and tightening the bead lock (YXZ10YESH) ............................8-54
Tire replacement .................................8-55
Wheel installation................................8-56
Battery ................................................8-56
Jump-starting .....................................8-59
Fuse replacement ...............................8-61
Headlights...........................................8-63
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-64
Troubleshooting ..................................8-64
Troubleshooting charts .......................8-66
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
UB577AE0.book Page 3 Wednesday, June 8, 2016 9:35 AM

3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
10
1178
9
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Muffler
9. Exhaust pipe
10.Engine 11.TransmissionUB577AE0.book Page 1 Wednesday, June 8, 2016 9:35 AM

4-2
4
EBU31266Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
UB577AE0.book Page 2 Wednesday, June 8, 2016 9:35 AM

4-6
4
TIPIf the steering load is too heavy (e.g., exces-
sive steering use at slow speed or when op-
erating in deep mud, sand, or snow), the
power assist is reduced to protect the EPS
motor from overheating. EBU36713Half clutch indicator light “ ”
This indicator light comes on to inform the
driver when the clutch is partially engaged.
Normal, temporary partial-engagement oc-
curs when starting off or when shifting gears.
The indicator light may also come on during
engine braking or in other situations.
The electrical circuit of the indicator light can
be checked by turning the key to “ ” (on). If
the indicator light does not come on and then
go off, have a Yamaha dealer check the elec-
trical circuit.
TIPIf the indicator light stays on while driving, ei-
ther release the accelerator pedal or further
press down the accelerator pedal (release or
increase throttle) to fully engage or disengage
the clutch. NOTICEECB03351Do not use the throttle (accelerator pedal)
to hold the vehicle stationary when on an
incline or navigating obstacles. Continu-
ous operation while the indicator light is on
may lead to shortened clutch life. EBU36643Launch system indicator light “ ”
This indicator light comes on when the launch
system is activated. If the indicator light is
flashing, either a user error or system restric-
tion has been detected. See “Launch system
operation” on page 6-7 for more information.
UB577AE0.book Page 6 Wednesday, June 8, 2016 9:35 AM

4-8
4
clutch may stay engaged, so a shuddering
sensation may be felt when you come to a
stop. Stop the vehicle on level ground safely
off the main trail, and have the YCC-S system
serviced by a Yamaha dealer before further
operation.TIPIf shifting into neutral is impossible using the
shift paddles and drive select lever, proceed
as follows if it is necessary to move the vehi-
cle after it has stopped. 1. Turn the key to “ ” (off).
2. Remove panel B (page 8-10).
3. While rocking the vehicle back and forth, push the shift rod and shift arm pivot
downward (or upward if the transmission
was in reverse) until the transmission is in
neutral.
WARNING
EWB04171Turn the key to “ ” (off) before attempt-
ing to manipulate the shift rod. Other-
wise, the shift actuator may operate
unexpectedly and cause injury.
 Do not shift the transmission into neutral
if the vehicle is stopped on an incline un-
less the parking brake is applied or vehi-
cle movement is secured by other
means. Otherwise, when the transmis-1. Shift arm pivot
2. Shift rod
3. Neutral position
1
2
3
5 5
4
3
2
1
N
R 5
4
3
2
1
N
R
UB577AE0.book Page 8 Wednesday, June 8, 2016 9:35 AM

4-22
4
TIPSpring tension helps return the lever to the
released position.
 If you drive the vehicle with the parking
brake engaged, a buzzer will sound. EBU36632YCC-S systemThis vehicle is equipped with the Yamaha
Chip Controlled-Shift system (YCC-S) with
AUTO DOWNSHIFT. YCC-S allows the driver to operate the man-
ual transmission without having to operate
the clutch. AUTO DOWNSHIFT automatically
shifts the transmission into first gear when
coming to a stop under normal conditions.
The transmission is operated using the drive
select lever and the shift paddles. The drive
select lever is used to shift the transmission
into forward drive (first gear), neutral, and re-
verse gear. The shift paddles are used to shift
through the forward gears.
When the drive select lever or shift paddles
are moved, a signal is sent to the MCU (motor
control unit) which disengages the clutch, the
ECU (engine control unit) adjusts ignition tim-
ing, the gear shift is made, and then the clutch
is re-engaged once the engine is running at
proper speed. Clutch engagement is con-
trolled by the MCU according to engine
speed and other driving conditions.1. Release button
2. Parking brake lever
12
UB577AE0.book Page 22 Wednesday, June 8, 2016 9:35 AM

4-23
4
TIPThis is not an automatic transmission, only
the clutch system is automatic.
 The gears must be shifted by the driver, ex-
cept when AUTO DOWNSHIFT shifts the
transmission into first gear.
 See page 6-3 for more information on shift-
ing. EBU36651Drive select lever and shift paddleThe drive select lever is used to shift the
transmission into forward drive (first gear),
neutral, and reverse gear. Use the shift paddles to shift through the for-
ward gears. Pull and release the shift
paddle “ ” to shift up. Pull and release the
shift paddle “ ” to shift down.
1. Drive select lever
1
UB577AE0.book Page 23 Wednesday, June 8, 2016 9:35 AM

4-24
4
TIPClutch operation is automatic. (See page
4-22.)
 Refer to page 6-3 for more information on
shifting gears.
EBU31450Fuel tank capTo openRemove the fuel tank cap by turning it coun-
terclockwise.
To closeInstall the fuel tank cap by turning it clock-
wise.
1. Shift paddle “ ”
2. Shift paddle “ ”
+
–
2
1
1. Fuel tank cap
1
UB577AE0.book Page 24 Wednesday, June 8, 2016 9:35 AM

5-2
5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-26,
8-29, 8-31
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-33
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8, 8-63, 8-63
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-54, 8-56
Axle boots • Check for damage. 8-35
ITEM ROUTINE PAGE
UB577AE0.book Page 2 Wednesday, June 8, 2016 9:35 AM