torque YAMAHA YXZ1000R 2017 User Guide

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8
TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil to
the O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
8. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench.
1. Oil filter cartridge
2. Oil filter wrench
2
1
1. O-ringTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 12 lb·ft)
1
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9. Install the drain bolts, and then add thespecified amount of the recommended
engine oil. Check the engine oil level and
the vehicle for oil leakage. Install the en-
gine oil tank cover and panel C.TIPRefer to steps 11–19 of the “To change the
engine oil” section for the oil filling procedure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.
1. Torque wrench
1
1. Center bottom panel
1
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11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Center bottom panel
1
1. Bolt A
2. Bolt B
3. Bolt C
1
2
3
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12. Install the rear bottom panel by installingthe bolts, and then tightening them to the
specified torque. 13. Install the side panel bolts, and then tight-
en them to the specified torque.1. Bolt A
2. Bolt B
3. Bolt CTightening torques:Bolt A:7 N·m (0.7 kgf·m, 5.1 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.1 lb·ft)
Bolt C: 7 N·m (0.7 kgf·m, 5.1 lb·ft)1
3
2
3
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques: Bolt A:7 N·m (0.7 kgf·m, 5.1 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.1 lb·ft)
3
1
2
2
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EBU35104Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the general
maintenance and lubrication chart.
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B (page 8-10).
3. Remove the transmission oil filler cap, wipe the dipstick off with a clean rag, in-
sert it back into the transmission case
(without screwing it in), and then remove
it again to check the oil level.
1. Bolt BTightening torque:Bolt B:7 N·m (0.7 kgf·m, 5.1 lb·ft)
1
1
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5. Install the transmission oil drain bolt andnew gasket, and then tighten the bolt to
the specified torque.
6. Check the O-ring for damage, and re- place it if necessary. 7. Refill with the specified amount of the
recommended oil, and then install the
transmission oil filler cap.
NOTICEECB03150Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
 In order to prevent clutch slippage, do
not mix any chemical additives. TIPBe sure to wipe up any spilled oil.
1. Transmission oil drain bolt
2. GasketTightening torque:
Transmission oil drain bolt:20 N·m (2.0 kgf·m, 14 lb·ft)2
1
Recommended oil:See page 10-1.
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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4. Check the gasket for damage, and re-place it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque.
Changing the final gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case to collect the used oil.
3. Remove the final gear oil filler bolt, the fi- nal gear oil drain bolt and their gasket to
drain the oil. 4. Install the drain bolt and its new gasket,
and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
[ECB00422]
Tightening torque: Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
1. Final gear oil drain bolt
2. GasketTightening torque:Final gear oil drain bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
21
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TIPGL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W-90 hypoid gear oil
may be used instead. 6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU36060Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.
Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
Tightening torque: Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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3. If the level is low, add sufficient oil of therecommended type to raise it to the
specified level. NOTICE: Be sure no for-
eign material enters the differential
gear case.
[ECB00412]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque. Changing the differential gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the differential
gear case to collect the used oil.
3. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)1. Differential gear oil drain bolt
2. Gasket
1 2
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4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
[ECB00412]
TIP GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
 If desired, an SAE 80W-90 hypoid gear oil
may be used instead.
6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU35110CoolantCheck the coolant level prior to each time you
operate the vehicle, and have a Yamaha deal-
er change the coolant every two years.
Checking the coolant level
1. Park the vehicle on a level surface.
2. Remove the hood. (See page 8-10.)
Tightening torque: Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.1 lb·ft)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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