clutch YAMAHA YXZ1000R 2018 Owners Manual

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shifting and reverse driving ..................6-3
Dynamic clutch engagement ................6-7
Launch system operation .....................6-7
Selecting the drive mode ....................6-10
Parking ................................................6-12
Loading ...............................................6-12
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-11
Panels .................................................8-11
Engine oil and oil filter.........................8-16
Transmission oil ..................................8-27
Final gear oil .......................................8-29
Differential gear oil ..............................8-32
Coolant ...............................................8-34UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM

Axle boots .......................................... 8-36
Checking the spark plugs .................. 8-37
Air filter maintenance.......................... 8-38
Cleaning the air filter case check hoses ................................................ 8-42
Cleaning the spark arrester ................ 8-43
Valve clearance .................................. 8-45
Brakes ................................................ 8-45
Checking the front and rear brake pads.................................................. 8-45
Checking the parking brake pads ...... 8-46
Checking the brake and YCC-S
clutch fluid levels .............................. 8-46
Brake and YCC-S clutch fluid
replacement...................................... 8-48
YCC-S clutch ..................................... 8-48
Checking the brake pedal .................. 8-49
Checking the accelerator pedal ......... 8-49
Parking brake lever free play adjustment........................................ 8-50
Brake light switch ............................... 8-51
Cable inspection and lubrication........ 8-51
Pedal lubrication................................. 8-52 Checking the stabilizer bushes...........8-52
Upper and lower arm pivot
lubrication (left and right) ..................8-53
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-54
Drive shaft universal joint lubrication .........................................8-54
Steering shaft lubrication....................8-54
Wheel removal ....................................8-55
Checking and tightening the bead lock (YXZ10YESJ) .............................8-55
Tire replacement .................................8-56
Wheel installation................................8-57
Battery ................................................8-57
Jump-starting .....................................8-61
Fuse replacement ...............................8-63
Headlights...........................................8-65
Headlight beam adjustment ...............8-65
Tail/brake light ....................................8-66
Interior lights (for equipped models) ...8-66
Troubleshooting ..................................8-66
Troubleshooting charts .......................8-68
UB0F7AE0.book Page 3 Monday, November 6, 2017 2:30 PM

3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
10
117
8
9
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Muffler
9. Exhaust pipe
10.Engine 11.TransmissionUB0F7AE0.book Page 1 Monday, November 6, 2017 2:30 PM

4-2
4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM

4-6
4
started, the EPS system may not be working
correctly. When this occurs, have a Yamaha
dealer check the EPS system.
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on, have a
Yamaha dealer check the electrical circuit.TIPIf the steering load is too heavy (e.g., exces-
sive steering use at slow speed or when op-
erating in deep mud, sand, or snow), the
power assist is reduced to protect the EPS
motor from overheating. EBU36713Half clutch indicator light “ ”
This indicator light comes on to inform the
driver when the clutch is partially engaged.
Normal, temporary partial-engagement oc-
curs when starting off or when shifting gears.
The indicator light may also come on during
engine braking or in other situations. The electrical circuit of the indicator light can
be checked by turning the key to “ ” (on). If
the indicator light does not come on and then
go off, have a Yamaha dealer check the elec-
trical circuit.
TIPIf the indicator light stays on while driving, ei-
ther release the accelerator pedal or further
press down the accelerator pedal (release or
increase throttle) to fully engage or disengage
the clutch. NOTICEECB03351Do not use the throttle (accelerator pedal)
to hold the vehicle stationary when on an
incline or navigating obstacles. Continu-
ous operation while the indicator light is on
may lead to shortened clutch life.
UB0F7AE0.book Page 6 Monday, November 6, 2017 2:30 PM

4-8
4
The engine may not start even though the
starter motor operates. If the YCC-S system stops working correctly
while driving, the YCC-S warning light will
come on. If this occurs, it may be impossible
to shift out of the gear you are in; and the
clutch may stay engaged, so a shuddering
sensation may be felt when you come to a
stop. Stop the vehicle on level ground safely
off the main trail, and have the YCC-S system
serviced by a Yamaha dealer before further
operation.TIPIf shifting into neutral is impossible using the
shift paddles and drive select lever, proceed
as follows if it is nece ssary to move the vehi-
cle after it has stopped. 1. Turn the key to “ ” (off).
2. Remove panel B (page 8-11). 3. While rocking the vehicle back and forth,
push the shift rod and shift arm pivot
downward (or upward if the transmission
was in reverse) until the transmission is in
neutral.
WARNING
EWB04171Turn the key to “ ” (off) before attempt-
ing to manipulate the shift rod. Other-
wise, the shift actuator may operate
unexpectedly and cause injury.1. Shift arm pivot
2. Shift rod
3. Neutral position
1
2
3
5 5
4
3
2
1
N
R 5
4
3
2
1
N
R
UB0F7AE0.book Page 8 Monday, November 6, 2017 2:30 PM

4-23
4
EBU35641Parking brake leverSetting the parking brake lever will help keep
the vehicle from moving while parked.
To set the parking brake, pull the lever up-
ward firmly.
To release the parking brake, pull slightly up-
ward on the lever, press the release button,
and then push the lever all the way down.TIPSpring tension helps return the lever to the
released position. 
If you drive the vehicle with the parking
brake engaged, a buzzer will sound.
EBU36632YCC-S systemThis vehicle is equipped with the Yamaha
Chip Controlled-Shift system (YCC-S) with
AUTO DOWNSHIFT.
YCC-S allows the driver to operate the man-
ual transmission without having to operate
the clutch. AUTO DOWNSHIFT automatically
shifts the transmission into first gear when
coming to a stop under normal conditions.
The transmission is operated using the drive
select lever and the shift paddles. The drive
select lever is used to shift the transmission
into forward drive (first gear), neutral, and re-
verse gear. The shift paddles are used to shift
through the forward gears.
When the drive select lever or shift paddles
are moved, a signal is sent to the MCU (motor
control unit) which disengages the clutch, the
ECU (engine control unit) adjusts ignition tim-
1. Release button
2. Parking brake lever
12
UB0F7AE0.book Page 23 Monday, November 6, 2017 2:30 PM

4-24
4
ing, the gear shift is made, and then the clutch
is re-engaged once the engine is running at
proper speed. Clutch engagement is con-
trolled by the MCU according to engine
speed and other driving conditions.TIPThis is not an automatic transmission, only
the clutch system is automatic.
 The gears must be shifted by the driver, ex-
cept when AUTO DOWNSHIFT shifts the
transmission into first gear.
 See page 6-3 for more information on shift-
ing.
EBU36652Drive select lever and shift paddlesThe drive select lever is used to shift the
transmission into forward drive (first gear),
neutral, and reverse gear.1. Drive select lever
1
UB0F7AE0.book Page 24 Monday, November 6, 2017 2:30 PM

5-2
5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-27,
8-29, 8-32
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-34
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check for proper operation. 3-3, 4-2, 5-8, 8-65,
8-65
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-55, 8-57
Axle boots • Check for damage. 8-36
ITEM ROUTINE PAGEUB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM

5-8
5
EBU36672YCC-S clutchCheck the YCC-S clutch fluid level and cor-
rect if necessary. (See page 8-46.)
Check the operation of the drive select lever
and shift paddles at the start of each drive.TIPIf the YCC-S clutch fluid level was low, be
sure to check the clutch system for leak-
age.
 If any leakage is found, or if shifting is not
smooth, have a Yamaha dealer service the
vehicle. EBU35700Fittings and fastenersAlways check the tightness of chassis and
wheel fittings and fasteners before starting
off. Take the vehicle to a Yamaha dealer or re-
fer to the Service Manual for correct tighten-
ing torque.
EBU31840Instruments, lights and switchesCheck that all instruments, lights and switch-
es are working properly. Correct if necessary.EBU31851Control cablesWhen driving in cold weather, always make
sure all control cables work smoothly before
starting off. WARNING! Control cables can
freeze in cold weather and you could be
unable to control the vehicle.
[EWB03280]
EBU35332
TiresCheck tire pressure regularly to make sure it
is at the recommended specifications. Also
check for wear and damage.
Tire pressure
Use the tire pressure gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with improper tire pressure may cause severe
UB0F7AE0.book Page 8 Monday, November 6, 2017 2:30 PM