oil YAMAHA YXZ1000R 2019 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2019, Model line: YXZ1000R, Model: YAMAHA YXZ1000R 2019Pages: 218, PDF Size: 9.48 MB
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NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B. (See page 8-11.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.
TIPThe transmission oil level should be between
the tip of the dipstick and the maximum level
mark. 4. If the oil level is at or below the tip of thedipstick, add oil.
Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
1. Transmission oil filler cap
2. O-ring
3. Dipstick
4. Maximum level mark
5. Tip of the dipstick
1 3
245
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TIPAdd a sufficient amount to raise to the maxi-
mum level mark, but do not overfill. 5. Check the O-ring for damage, and re-place it if necessary.
6. Install the transmission oil filler cap.
7. Install the panel.
To change the transmission oil 1. Place an oil pan under the transmission case to collect the used oil.
2. Remove the transmission oil filler cap.
3. Remove the transmission oil drain bolt and gasket.
TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque.1. Transmission oil drain bolt
2. Gasket2
1
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6. Check the O-ring for damage, and re-place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.EBU36053Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the final gear oil level1. Park the vehicle on a level surface.
Tightening torque: Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
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2. Remove the final gear oil filler bolt and itsgasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended
type to raise it to the correct level.
4. Check the gasket for damage, and re- place it if necessary. 5. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque.
Changing the final gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
Tightening torque:Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary. 7. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU36063Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.NOTICEECB03600When checking or changing the differen-
tial gear oil, make sure that no foreign ma-
terial enters the differential gear case. If
necessary, clean the differential gear oil
filler bolt and surrounding area.
1. Final gear oil drain bolt
2. GasketTightening torque:Final gear oil drain bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
21
Tightening torque:Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole. 3. If the level is low, add sufficient oil of the
recommended type to raise it to the
specified level.
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
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Changing the differential gear oil1. Park the vehicle on a level surface.
2. Place an oil pan under the differential
gear case to collect the used oil.
3. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil. 4. Install the differential gear oil drain bolt
and its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.Tightening torque:Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)1. Differential gear oil drain bolt
2. Gasket
1 2
Tightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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TIPIf a torque wrench is not available when in-
stalling the spark plug, a good estimate of the
correct torque is 1/4–1/2 turn past finger tight.
However, the spark plug should be tightened
to the specified torque as soon as possible. NOTICEECB02900Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler may be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the cap
fits tightly. To remove the spark plug cap,
simply twist it back and forth while pulling
it out; to install it, twist it back and forth
while pushing it in.
EBU38320Air filter maintenanceThis model is equipped with two air filter ele-
ments, a primary foam-type air filter and a
secondary paper-type air filter.
The primary air filter is easily accessed and
should be cleaned and oiled every 300–600
km (200–400 mi).
The secondary air filter is more difficult to ac-
cess, cannot be cleaned, and should be re-
placed by a Yamaha dealer every 2000–5000
km (1200–3000 mi).1. Primary air filter
2. Secondary air filter
1
2
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9. Thoroughly apply Yamalube foam air filteroil (or other quality liquid foam air filter—
do not use a spray-type product) to the
foam material. The foam air filter element
should be wet but not dripping.
10. Pull the foam air filter element over its frame.
11. Install the air filter.
12. Install the air filter case cover and lock it
into place by turning the air filter case
cover lock clockwise.
TIPMake sure that the match mark on the cover
lock is aligned with the close match mark on
the air filter case cover. EBU35130Cleaning the air filter case check hosesThere is a check hose on each side of the air
filter case. If dust or water collects in a check
hose, empty the hose and clean the air filter
element and air filter case.1. Match mark
1
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Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
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