torque YAMAHA YXZ1000R 2021 User Guide

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11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Center bottom panel
1. Center bottom panel
1
1
1. Bolt A
2. Bolt B
3. Bolt C
1
2
3
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12. Install the rear bottom panel by installingthe bolts, and then tightening them to the
specified torque. 13. Install the side panel bolts, and then tight-
en them to the specified torque.1. Bolt A
2. Bolt B
3. Bolt CTightening torques:Bolt A:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt C: 7 N·m (0.7 kgf·m, 5.2 lb·ft)1
3
2
3
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques: Bolt A:7 N∑m (0.7 kgf∑m, 5.2 lb∑ft)
Bolt B: 7 N∑m (0.7 kgf∑m, 5.2 lb∑ft)
3
1
2
2
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EBU38630Why YamalubeYAMALUBE oil is a Genuine YAMAHA Partborn of the engineers’ passion and belief that
engine oil is an important liquid engine com-
ponent. We form teams of specialists in the
fields of mechanical engineering, chemistry,
electronics and track testing, and have them
develop the engine together with the oil it will use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal ba-
lance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn-
thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development into
oil since the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
EBU35108Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the period-
ic maintenance chart.
1. Bolt BTightening torque: Bolt B:7 N·m (0.7 kgf·m, 5.2 lb·ft)
1
1
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TIPAdd a sufficient amount to raise to the maxi-
mum level mark, but do not overfill. 5. Check the O-ring for damage, and re-place it if necessary.
6. Install the transmission oil filler cap.
7. Install the panel.
To change the transmission oil 1. Place an oil pan under the transmission case to collect the used oil.
2. Remove the transmission oil filler cap.
3. Remove the transmission oil drain bolt and gasket.
TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque.1. Transmission oil drain bolt
2. Gasket2
1
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6. Check the O-ring for damage, and re-place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.EBU36055Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. Checking the final gear oil level1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its
gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
Tightening torque:Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil:YA M A L U B E
SAE 80W-90 API GL-5 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
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3. If the oil is below the brim of the filler hole,add sufficient oil of the recommended
type to raise it to the correct level.
4. Check the gasket for damage, and re- place it if necessary.
5. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque. Changing the final gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
Tightening torque:Final gear oil filler bolt:22 N∑m (2.2 kgf∑m, 16 lb∑ft)1. Final gear oil drain bolt
2. Gasket
21
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4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU36065Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the period-
ic maintenance chart.NOTICEECB03600When checking or changing the differen-
tial gear oil, make sure that no foreign ma-
terial enters the differential gear case. If
necessary, clean the differential gear oil
filler bolt and surrounding area. Checking the differential gear oil level
1. Park the vehicle on a level surface.
Tightening torque: Final gear oil drain bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
Tightening torque: Final gear oil filler bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
Recommended oil:YA M A L U B E
SAE 80W-90 API GL-5 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
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2. Remove the differential gear oil filler boltand its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of the recommended type to raise it to the
specified level.
4. Check the gasket for damage, and re- place it if necessary. 5. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
Changing the differential gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the differential
gear case to collect the used oil.
3. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 N∑m (2.3 kgf∑m, 17 lb∑ft)
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4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary. 7. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.
1. Differential gear oil drain bolt
2. GasketTightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
1 2
Tightening torque: Differential gear oil filler bolt:23 N∑m (2.3 kgf∑m, 17 lb∑ft)
Recommended coolant: YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
TIPIf a torque wrench is not available when in-
stalling the spark plug, a good estimate of the
correct torque is 1/4–1/2 turn past finger tight.
However, the spark plug should be tightened
to the specified torque as soon as possible. NOTICEECB02900Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler may be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the cap
fits tightly. To remove the spark plug cap,
simply twist it back and forth while pulling
it out; to install it, twist it back and forth
while pushing it in.
1. Spark plug gapSpark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
1
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