torque YAMAHA YXZ1000R 2021 Owners Manual

5-30
5
TIPThe spring preload setting is determined by
measuring distance A, shown in the illustra-
tion. The shorter distance A is, the higher the
spring preload; the longer distance A is, the
lower the spring preload.
4. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten the
locknut against the adjusting nut, and
then tighten it to the specified torque.
[ECB00082]
Spring preload setting: Minimum (soft):Distance A =
496.6 mm (19.55 in)
Standard: Distance A =
483.9 mm (19.05 in)
Maximum (hard): Distance A =
471.2 mm (18.55 in)
1. Distance ATightening torque: Locknut:41 N·m (4.1 kgf·m, 30 lb·ft)
1
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5
3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten the
locknut against the adjusting nut, and
then tighten it to the specified torque.
[ECB00082]
Rebound damping force
Turn the rebound damping force adjusting
screw in direction (a) to increase the rebound
damping force and thereby harden the damp-
ing, and in direction (b) to decrease the re-
bound damping force and thereby soften the
damping.
Tightening torque: Locknut:41 N·m (4.1 kgf·m, 30 lb·ft)1. Special tool
2. Torque wrench
3. Crossover locknut
21
3
90˚
1. Rebound damping force adjusting screw
1
(a)(b)
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5
4. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten the
locknut against the adjusting nut, and
then tighten it to the specified torque.
[ECB00082]
Crossover setting
The crossover setting adjusts the timing when
the shock absorber transitions from the soft
spring to the hard spring.TIP It is recommended to adjust the crossover
setting a similar distance whenever the
spring preload is adjusted.
 The crossover setting is measured from the
bottom of the spring retainer to the top of
the crossover locknut.
Spring preload setting:
Minimum (soft):Distance A =
610.9 mm (24.05 in)
Standard: Distance A =
598.2 mm (23.55 in)
Maximum (hard): Distance A =
585.5 mm (23.05 in)1. Distance A
1
Tightening torque: Locknut:41 N·m (4.1 kgf·m, 30 lb·ft)
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5
3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten the
locknut against the adjusting nut, and
then tighten it to the specified torque.
[ECB00082]
1. Distance B
2. Spring retainer
3. Crossover locknut
4. Crossover adjusting nutCrossover setting: Minimum (soft):Distance B = 48.5 mm (1.91 in)
Standard (recommended): Distance B = 61.2 mm (2.41 in)
Maximum (hard): Distance B = 73.9 mm (2.91 in)
32
4 1
(b)
(a)
Tightening torque:
Locknut:41 N∑m (4.1 kgf∑m, 30 lb∑ft)1. Special tool
2. Torque wrench
3. Crossover locknut
21
3
90˚
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6
EBU35690Shift leverThe shift lever should move smoothly both
forward and backwards and return to its orig-
inal position after a gear change is made.
Check the shift lever and transmission for
roughness before starting off.TIPThe engine may need to be started for the
transmission to engage gears. EBU31832Fittings and fastenersAlways check the tightness of chassis fittings
and fasteners before starting off. Take the ve-
hicle to a Yamaha dealer or refer to the Servi-
ce Manual for correct tightening torque.EBU31840Instruments, lights and switchesCheck that all instruments, lights and switch-
es are working properly. Correct if necessary.
EBU31851Control cablesWhen driving in cold weather, always make
sure all control cables work smoothly before
starting off. WARNING! Control cables can
freeze in cold weather and you could be
unable to control the vehicle.
[EWB03280]
EBU37895
TiresCheck and adjust the tire pressure before
each ride. Check tires for wear and damage.
Tire pressure1. Tire pressure gauge
1
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EBU33563Owner’s Manual and tool kitYou are recommended to put this manual in
the vinyl bag and always carry it in the glove
compartment as shown. Put the tool kit and
tire pressure gauge under the passenger
seat.The maintenance information included in this
manual is intended to provide you, the owner,
with the necessary information for completing
your own preventive maintenance and minor
repairs.
The tools provided in the tool kit are sufficient
for this purpose, and should be kept on the
vehicle in case of emergency repairs.
Other tools and equipment are required for
certain service items. If you do not have a
torque wrench available during a service op-1. Owner’s Manual
1
1. Tool kit
2. Tire pressure gauge
1
2
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eration requiring one, take your vehicle to a
Yamaha dealer to check the torque settings
and adjust them as necessary.UB5J7CE0.book Page 3 Thursday, November 26, 2020 1:37 PM

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2. Install the passenger seat by installing thebolts, and then tighten them to the spec-
ified torque.TIPMake sure that the seat frame is properly
secured. 
Place the passenger seat belt in the original
position.
3. Install the passenger seat cushion.
4. Install the top cover by installing the bolts
and quick fastener screw.
5. Install panel A and the hood.
Panels C and D
To remove a panel1. Pull the tab on the panel lock up, and then turn the panel lock 1/4 turn clock-
wise.
1. Panel BTightening torque:Passenger seat bolt:32 N·m (3.2 kgf·m, 24 lb·ft)
1
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9
TIPA “ ” mark is stamped on the crankcase
near the engine oil drain bolt. 10. Install the engine oil drain bolt with newgasket, the oil tank drain bolt with new
gasket, and then tighten the bolts to the
specified torques. 11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) of
the recommended engine oil to the oil
tank.
12. Check the O-ring for damage, and re- place it if necessary.1. Engine oil drain bolt
2. Gasket
3. “ ” mark
1 2
3
Tightening torques:Engine oil drain bolt:10 N∑m (1.0 kgf∑m, 7.4 lb∑ft)
Engine oil tank drain bolt: 16 N∑m (1.6 kgf∑m, 12 lb∑ft)
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8. Install the new oil filter cartridge, and thentighten to the specified torque. 9. Follow steps 10–20 of the “To change the
engine oil” section for the oil filling proce-
dure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.1. O-ringTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
1
1. Torque wrench
1
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